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December 4, 2020

WORM GEAR
Producer supplier exporter of worm gear

We warmly welcome prospects each in your own home and abroad to speak to us to negotiate company, exchange facts and cooperate with us.
We specializing inside the manufacturing of Agricultural Gearbox, PTO Shafts, Sprockets, Fluid Coupling, Worm Gear Reducers, Gears and racks, Roller Chains, Sheave and Pulleys, Planetary Gearboxes, Timing Pulleys, Shaft Collars and even more.
Involve one particular 0.5 modulus brass worm gear shaft and one particular 20 teeth brass worm gear wheel.
The transmission structure of worm shaft is simple, compact, smaller volume and light weight.
Worm Shaft Z1=1, flip a round of worm gear teeth, could get a large transmission ratio, usually during the electrical power
CAST IRON WORM GEAR REDUCER
The transmission is secure, the vibration, influence and noise are compact, the reduction ratio is huge, the versatility is broad, and it could be utilised with many mechanical tools.

It could possibly obtain a significant transmission ratio with single-stage transmission, and includes a compact framework. Most models have better self-locking efficiency, and will save braking units for mechanical gear with braking necessities.
Gears aids us through a mechanism of rotation among two axes to produce energy. So they, with all the assist of rotation following a mechanical concept linked to physics transfers pace into electrical power. They might be of two sizes, 1 small and also the other big, adjoining each other using the assistance of teeth. The teeth are interlocked and induce rotation.
WORM GEAR AND Pros OF WORM GEARS
If amongst two gears one particular is heavier plus the other lighter it is noted that the weight turns into the terrific issue to result in friction. If the weight appears too heavy rotation could be hampered leading to inconvenience to move the machine with which they are attached.

Different gears have unique teeth. The teeth are inside a twisted kind or within a straight form. It’s the action of a helical one particular to radiate motion amongst two shafts. Whereas the bevel kind has teeth according to conical surface. The shafts are never parallel and intersected sharply in an angle.
WORM GEAR Pace REDUCER Market Velocity REDUCER FOR Electric MOTOR
Two or 3 reducers can be utilized to type a multi-stage reducer to acquire a great gear ratio.
A worm, in industrial parlance, is actually a shaft that has a helical thread. It truly is normally a part of a gear that meshes by using a toothed wheel. Worm gears then again, are these acknowledged as worm wheels. Sometime quite a few people today are baffled using the terms worm, worm gear and worm drive, pondering that these 3 imply the identical thing.

Worm gears are important especially when there may be a need to reduce the gear size. It’s the worm which has the capacity for making the gear rotate and not the other way all over. Using the shallow angle within the worm, the gear won’t have the capacity to rotate it.

Forms of worm gear

You can find essentially 3 different kinds of worm wheels: the non-throated; single throated; and double throated. Non-throated worm wheels are individuals that don’t have throats in the two the worms along with the gear. Single throated classes are individuals whose gears are throated. Lastly, double throated ones are people with throated worms and gears.

Worm gear characteristics

You will discover notable traits of a worm wheel. 1st, it has the capability to transfer and carry load with utmost accuracy. It’s also most effective for massive velocity reductions. The efficiency of your worm gear, on the other hand, depends upon installation problems, the worm’s lead angle, sliding velocity, surface high-quality and lubricant selection.

Producing worm gears grow to be helpful

A system acknowledged as double enveloping helps make worm gearing become much more efficient. This engineering enhances the current characteristics on the worm wheel. This prospects to far better accuracy and improved torque. What helps make the system so particular may be the undeniable fact that it might be utilised to produce improved lubrication and design and style while loads are divided in each with the gear’s teeth.
Worm gear applications

Worm wheels make conveyor methods do its perform. Conveyors are equipment to transfer 1 materials from one particular area to one more. Apart from conveyor methods however, the worm wheel may also be used in substantial overall performance motor vehicles.

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December 2, 2020

Carbon Steel And Stainless Steel Conveyor Chain Hollow Pin Chain
Transmission chain(Driving Chain), Conveyor Chain ¡§C roller chain, Engineering Chain, Stainless Steel Chain, Lifting Chain, Agricultural Chain, Forging Series, Cast Iron Chain.

Hollow Pin Chains 08BP 40HP, 50HPSS, 60HP, 12BHP, 80HP, C2040HP, C2050HP, C2060HP, C2080HP, HB50.8, C2042HP, C2052HP, C2062HP, C2082HP, C2042H-HP, C2052H-HP, C2062H-HP, C2082H-HP
Stainless Steel Roller Chain Stainless Steel Conveyor Chain
Stainless Steel Roller Chains,Stainless Steel Conveyor chain, Stainless steel chain for bottle conveyor line that is applied on bottle filling conveyor lines, other typical ss chain or distinctive ss chains (SS304 chain, SS316 chains, SS316L chains, SS conveyor chains, SS304 conveyor chain, SS316 conveyor chain) all obtainable
Rust 304 Stainless Steel Chain/Lifting Chain
Rigging Hardware, More than 1000’s Wide range. Like Connecting Website link, Safety Hook, Eye Hook, Clevis Hook, Master Link, Master Link Assembly, And so on.
Series Zinc plated Agricultural Transmission Chain for Feeder residence Clear Grain
Attachment: K1, K5, K19, K30, K39, 220B, F4, F5, F14, F45, G18, TM91E, TM92, C6E, C11E, C13E, C30E, CPE, LV41N,
Surface Remedy: Shot-Peening, Zinc plated.
Application: extensively utilised in Feeder home, Clear Grain, Return Grain in agricultural machine.
CC600 Corrosion Resisting Cast iron Chain
Our CC 600 Conveyor chains are manufactured in malleable iron with steel pins, with pins which can be unhardened. This established design and style results in an assembled chain which is hugely sturdy and put on resistant. Built withing the gasoline bottling industry (Exclusively Liquid Petroleum Fuel ) our CC600 series remains a products of 1st selection for distributors and finish end users alike, the place a high quality solution is needed 1st time, every time. The CC600 chains are intended for use in multistrand conveyors dealing with individual loads beneath circumstances of mild corrosion. They may be ordinarily supported in channels and therefore are hugely flexible, making it possible for for fluid motion and flexibility when essential. This versatility allows them to be used inside a number of hefty duty applications but their main application is in the bottling business in which they may be termed on to deal with crates and gasoline bottles.
specializes in creating all sorts of mechanical transmission products and hydraulic transmission merchandise, this kind of as planetary gearboxes
Chains are series of linked back links or rings which have been normally created of metal and might be connected or fitted into one another. Each and every piece with the chain can have in excess of one particular website link depending on its application. Some makes use of of chains could be for fastening, binding or supporting objects. The two most typical variations of making chains are roller chains and those who are torus shaped. The kind of the chain depends on the application from the chain. Torus shaped chains are extremely popular in lots of applications. They’re able to be made use of for hoisting, securing or supporting and have a really very simple form of rings which have been linked to each other. This easy layout offers these chains versatility in two dimensions. Their simple design and versatility make it possible for them to become utilized for many tasks this kind of as securing a bicycle

Roller chains are very frequent in bicycles. They’re created to transfer electrical power in machines. Taking bicycle chains one example is, they’re developed to mesh together with the teeth in the sprockets in the machine. Versatility in these chains can also be limited as they can only move in one direction. Some typical applications of chains is often as critical chains, snow chains and bicycle chains.
As stated earlier on this report, bicycle chains are roller chains. They transfer electrical power from pedals on the drive-wheel that in turn propels the bicycle forward. These chains are normally made from plain carbon or an alloy of steel however some might be nickel-plated so as to protect against rust. These chains can also be considered to be really energy efficient. Although numerous people today might count on the efficiency for being significantly affected from the lubricant, a study that was performed in a clean laboratory uncovered that in lieu of lubricants, a larger sprocket would deliver a much more efficient drive. Also, the greater the tension while in the chain, the much more effective it will be.

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November 26, 2020

single row 4 level speak to ball slewing rings is composed of two seat rings, which style and design in compact framework and light fat, steel ball contact using the circular raceway at 4 factors; it may possibly bear the axial force, radial force and the tilting second in the similar time. Coresun drive Single-row four stage speak to ball ring has the features of compact in style, and light in weight. The balls roll to the circular race at 4 factors, so it might undertake the axial force, radial force and tipping minute in the identical time. This series of 4 level make contact with ball bearings are appropriate in lots of engineering machinery, for example rotary conveyor welding operation machine, modest cranes, tiny and medium-sized excavators,slewing conveyer, welding manipulator, light and medium duty crane, and various building machinery.
Three types of this type of single row 4 level speak to ball slewing bearing:
A. With no gear bearing (non tooth)
B. External gear bearing (external tooth)
C. Inner gear bearing (internal tooth)

double row unique diameter ball slewing bearing is mostly produced up of in-up ring, in-down ring and outside ring, so balls and spacers is usually directly discharged in to the upper and decrease raceway. Based on worry situations, bearings are organized to two rows of balls of various diameter. This assembly is quite practical. Angle of each upper and decrease raceway is 90??so bearings can bear substantial axial force and resultant torque. Bearing requirements distinctive design when radial force is 0.1 times bigger compared to the axial force. Substantial in sizes and attributes compact in design, bearings are especially application in managing equipments requiring medium above diameter, such as tower crane and mobile crane.

single row cross roller slewing ring is primarily manufactured up of inside and outside rings. It characteristics compact in design and style, light in weight, compact in assembling clearance, and substantial in putting in precision. As the rollers are crossed organized by one:one, it’s ideal for large precision mounting and capable to bear axial force, radial force and resultant torque concurrently. This series single row crossed roller slewing bearing have broadly application in lift transport aircraft, development machinery, and military solutions.
1. Experienced gears manufacturer
2.Experienced in Cooperate with major Businesses
3. Experienced gears Engineering Capability
4.Stable gears High-quality
five.Acceptable gears Costs
6.Tiny gears Orders Accepted
seven.Constant gears good quality enhancements
eight. Large gears high quality Performance
9.Quick gears lead time and shipment
ten.Expert gears service
We are able to develop six patterns of slewing bearings within a wide variety of specs with diameters ranging from 400 mm to 5050 mm. Our products show each and every day for being vital structural and connection aspects used in wind turbines, excavators, mobile cranes, harbor and shipyard cranes, robots, health-related scanners and in general mechanical engineering.
Top quality Management:
Good quality may be the key to our achievement. We are committed to achieving customers’ satisfaction by offering high-quality products and services.
We make certain that our in depth high-quality management system is in accordance with ISO9001 regular and is performed properly.
In pursuit of high-quality raw products, we undergo a stringent verification and choice process to choose the top suppliers of forged rings and other components in China. If necessary, we are able to also apply extra large-diameter forged rings created by ThyssenKrupp in Germany.
Cranes are uniquely constructed, which means the slewing ring bearing is surely an important component of its layout. High quality and precision through the manufacturing procedure.
Gear transmission refers to your device that transmits movement and power in the gear pair. It is the most extensively employed mechanical transmission process in contemporary products. Its transmission is far more precise, substantial efficiency, compact structure, dependable operation and prolonged services existence.Our gears may be heat treated, hardened, oil immersed in line with buyer requirements.The gear is broadly utilized in field, motor vehicle, energy resources, motor, bicycle, electrombile.

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November 25, 2020

single row four stage speak to ball slewing rings is composed of two seat rings, which style and design in compact structure and light fat, steel ball make contact with together with the circular raceway at four factors; it may possibly bear the axial force, radial force and the tilting minute in the identical time. Coresun drive Single-row four stage make contact with ball ring has the attributes of compact in design, and light in weight. The balls roll to the circular race at four points, so it could undertake the axial force, radial force and tipping second in the exact same time. This series of 4 point get hold of ball bearings are appropriate in lots of engineering machinery, like rotary conveyor welding operation machine, smaller cranes, modest and medium-sized excavators,slewing conveyer, welding manipulator, light and medium duty crane, along with other building machinery.
3 varieties of this sort of single row four level make contact with ball slewing bearing:
A. Without the need of gear bearing (non tooth)
B. External gear bearing (external tooth)
C. Internal gear bearing (internal tooth)

double row different diameter ball slewing bearing is primarily made up of in-up ring, in-down ring and outside ring, so balls and spacers is often straight discharged in to the upper and reduce raceway. In line with pressure conditions, bearings are arranged to two rows of balls of various diameter. This assembly is very effortless. Angle of both upper and reduce raceway is 90??so bearings can bear massive axial force and resultant torque. Bearing requires distinctive design when radial force is 0.1 times more substantial than the axial force. Huge in sizes and options compact in style, bearings are particularly application in managing equipments requiring medium over diameter, for instance tower crane and mobile crane.

single row cross roller slewing ring is mostly created up of within and outdoors rings. It functions compact in design and style, light in weight, tiny in assembling clearance, and higher in putting in precision. Since the rollers are crossed organized by one:1, it really is suitable for substantial precision mounting and capable to bear axial force, radial force and resultant torque concurrently. This series single row crossed roller slewing bearing have extensively application in lift transport aircraft, construction machinery, and military items.
one. Experienced gears manufacturer
two.Expert in Cooperate with massive Businesses
three. Expert gears Engineering Capability
4.Secure gears Top quality
five.Sensible gears Rates
6.Modest gears Orders Accepted
seven.Steady gears high-quality enhancements
8. Substantial gears high quality Performance
9.Short gears lead time and shipment
10.Specialist gears support
We can produce six types of slewing bearings within a variety of specifications with diameters ranging from 400 mm to 5050 mm. Our solutions prove each day to become essential structural and connection aspects used in wind turbines, excavators, mobile cranes, harbor and shipyard cranes, robots, medical scanners and in general mechanical engineering.
Quality Handle:
Excellent could be the crucial to our accomplishment. We’re committed to obtaining customers’ satisfaction by offering high-quality products and services.
We make certain that our thorough high quality management procedure is in accordance with ISO9001 conventional and is carried out correctly.
In pursuit of high-quality raw supplies, we go through a stringent verification and assortment process to select the top suppliers of forged rings and other components in China. If essential, we can also apply added large-diameter forged rings produced by ThyssenKrupp in Germany.
Cranes are uniquely constructed, which suggests the slewing ring bearing is surely an crucial component of its design. High-quality and precision during the manufacturing system.
Gear transmission refers for the device that transmits motion and energy in the gear pair. It’s the most broadly utilized mechanical transmission approach in contemporary tools. Its transmission is more exact, higher efficiency, compact construction, reliable operation and lengthy services daily life.Our gears might be heat treated, hardened, oil immersed according to customer needs.The gear is widely utilized in industry, vehicle, energy equipment, motor, bicycle, electrombile.

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November 23, 2020

Nylon gear racks is applied on sliding gate, There’s steel core within it. we exported to Europe in significant amount.
There’s steel core within the nylon gear rack.You’ll find two items accessible. You’ll find 4 eye(4 bracket is light form) and 6 eyes(6 brackets is heavy sort).Just about every piece of nylon gear rack with screw set
Producer supplier exporter of gear rack
We exported gear rack in huge quantity to Europe, America, Australia, Brazil, South Africa, Russia etc. There is common gear rack readily available as well as special gear rack as per your drawing or samples. Our gear racks produced by CNC machines
There is lots of sizes of steel gears rack for sliding door also. M4 8?¨¢30, M4 9?¨¢30, M4 10?¨¢30, M4 11?¨¢30, M4 12?¨¢30, M4 20?¨¢20, M4 22?¨¢22, M6 30?¨¢30 and so on
For M4 8?¨¢30, M4 9?¨¢30, M4 10?¨¢30, M4 11?¨¢30, M4 12?¨¢30, 1M length have 3 bolt,nut, washer sets and just about every 4pcs or 6pcs packed into carton box and then put into steel pallet. For M4 8?¨¢30, M4 9?¨¢30, M4 10?¨¢30, M4 11?¨¢30, M4 12?¨¢30, 2M length have four bolt,nut, washer sets.
We will also supply the sliding gate aspect such as sliding door pulley, wheel, roller and so forth. Please kindly verify and allow me know your detail request
In case you want 2M or 3M, or any other length, we will create as per your requests
Most of our purchaser will send us drawing and we can generate as per your drawing or sample.
We produce Module M1-M8 racks, CP and DP British standard racks. The utmost length with the rack is 2 meters. Our items are widely utilized in numerous fields this kind of as automatic doors, window openers, engraving machines, lifters, escalators, automated warehousing, food machinery, power tools, machine equipment, precision transmission, etc.

We exported gear rack in large amount to Europe, America, Australia, Brazil, South Africa, Russia and so on. There is certainly common gear rack offered and in addition special gear rack as per your drawing or samples. Our gear racks produced by CNC machines.

Our gear racks are utilised for window machine, engraving machine, lift machine, opener rack, CNC machine, car, industrial utilization so on.
1) Our gear rack is generated as per DIN requirements by CNC machine
two) The stress angle: 20??/14.5??
3) Module: M0.4-M36/DP1-DP25
four) The maximum length is often 3500mm
5) The material may be Q235, C45, SS304, SS316L, aluminum, copper, nylon and so on.
Our gear racks are employed for window machine, engraving machine, lift machine, opener rack, CNC machine, automobile, industrial utilization so on.
Industrial Gear Rack
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We can also provide Construction lift gear rack,American conventional gears racks,steel gear rack,helical gear rack,flexible gear racks,power steering rack,steering gear rack ,stainless steel gear rack ,round rack gear ,nylon gear rack ,spur gear rack ,boston gear rack ,audia gear rack ,gears racks ,rack and pinion gear
1. Rich marketplace encounter due to the fact 1988.
two. Wide arrange merchandise line, which includes plastics sheet/rod/parts/accessories: MC NYLON, OIL NYLON, POM, UHMW-PE, PU, PETP, Pc, PTFE, PVDF, PPS, PEEK, PAI, PI, PBI ect.
three. Manufacture, layout and processing services as per your demand
1. Good Tensile power;
2. Substantial impact and notching influence power;
3. High heat deflection temperature ;
4. Large strength and stiffness;
5. Great glide and limp property characters;
six. Superior chemical stability against natural solvents and fuels;
seven. Resistant to thermal aging (applicable temperature concerning -50??C and 110??C;
8. Size alternation by humidity absorption has to be thought of;

Shaft sleeve, bearing bush, lining, lining plate, gear;
Worm gear, roller copper guidebook rail, piston ring, seal ring, slide block;
Spheric bowl, impeller, blade, cam, nut, valve plate,
Pipe, stuffing box, rack, belt pulley, pump rotor, etc.rack pinion gear for elevator in stockoperator Steel and Nylon gear rack SPUR GEAR RACK AND PINION nylon gear rack iron gear rack We warmly welcome clients both at your house and abroad to contact us to negotiate enterprise, exchange facts and cooperate with us.

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November 19, 2020

IN CNC GEAR Manufacturing PLANT, Above Ten OF GEARS Building LINES:
Gear turning,hobbing,shaving,shaping,grinding,slotting,
broaching , we?¡¥ve made substantial investment..

Our substantial precision gear can preserve a substantial top quality prodcuts.CAN DO All the HEATING Course of action: CARBURIZING/CARBONITRIDING/QUENCHING/NORMALIZING/ANNEALING/REHEATING
two sets of UBE series multi-purpose chamber(IQ) Japan furnace;
2 sets of German Ipsen environment furnace lines.

9 ton of steel capacity for heat treatment daily.
Low CARBON STEEL METAL GEARS Small,Modest STEEL METAL SPUR GEARS!
From easy 2-axis turning to 7-axis, turn-mill-drill CNC Swiss-type machines, we’re equipped using a total line of CNC gear from your following manufactures:
molding machines/ stamping machines
automatic lathe machines/ spring machines.
Surface: as your necessity
OUR CLEANSES
one.Material:C 45# steel ,stainless steel or other essential materials.
two.Sprockets is usually made according the customer?¡¥s drawings
Our key products: Ultra substantial molecular weight polyethylene, MC nylon, PA6, POM, HDPE, PP,PU, Computer, PVC, ABS, ACRYLIC,PTFE, PEEK, PPS,PVDF.
3.Heat treatment method: Hardening and Tempering, High Frequency Quenching, Carburizing Quenching and so forth according the requirements..

4. Inspection: All items are checked and examined totally all through just about every doing work process and soon after manufacturing will probably be reinspected.
Gear transmission refers for the device that transmits movement and electrical power through the gear pair. It can be probably the most extensively employed mechanical transmission method in present day products. Its transmission is much more precise, substantial efficiency, compact structure, reliable operation and extended support lifestyle.

Our gears could be heat taken care of, hardened, oil immersed according to consumer requires.

The gear is widely made use of in market, automobile, power equipment, motor, bicycle, electrombile.
Substantial PRECISION Customized SPUR HELICAL GEAR
Spur gears are widely accepted since the most efficient variety of gearing solution, when the application of transmitting power and uniform rotary motion from a single parallel shaft to another is required. Determined from the center distance, spur gears build a regular functioning pace drive. This drive velocity can be decreased or improved from the variable quantity of teeth that exist in the driving gear.
Style: BEVEL GEAR
Manufacturing Process: Minimize Gear
Toothed Portion Shape: Bevel Wheel
Key Purchaser: Electrical tool factory
Export Markets: Worldwide
Smaller PINION STEEL DOUBLE SPUR GEAR
Zn-plating, Ni-plating, Cr-plating, Tin-plating, copper-plating, the wreath oxygen resin spraying, the heat disposing, hot-dip galvanizing,
ELECTROPLATING, ANODIZING Etc.
Black oxide coating, painting, powdering, shade zinc-plated, blue black zinc-plated, rust preventive oil, titanium alloy galvanized, silver plating, plastic,We will make customers?¡¥ satisfactory solutions according to your samples or drawings supplied by consumers. For the completion of the item, we also need to learn his material, heat therapy prerequisites and surface treatment method necessities. We’re a factory with 40 years of manufacturing practical experience, welcome to seek the advice of.
we make use of the newest machining engineering with a wide range of abilities to meet your demands. Our manufacturing amenities consist of 3-5 axis milling, lathes, grinding, etc, and state on the art metrology. With these machines, we generate complicated components from the most efficient and accurate way. Our manufacturing capabilities enable us to build your part from prototype to mass manufacturing for your most exact of jobs.
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November 18, 2020

PTO is really a splined drive shaft that is certainly normally positioned on tractors or may be utilized to provide electrical power backup to a separate machine.

The PTO shafts that we offer you comprises of two carden joints and telescopic couplings. Tractor side and implement side would be the two ends of those shafts. The implement side features a shear bolt sort yoke and comes with security guards.
1, Material: Carbon steel/ stainless steel/ aluminum alloy/ copper/bronze/iron/etc.

2, OEM or as per sample or drawing

3, Surface: Blacking, Polishing, Anodize, Chrome plating, Zinc plating, Nickel plating, Tinting, Electrical power coating and so forth.

four, Method: Forging, Stamping, Machining, Metalworking, Sheet Metal Bending, Surface Remedy, Heat Remedy, Gridding, Milling, wire EDM, Linear Cutting and so forth.

5, Precision: OEM/ODM is available
The electrical power take-off (PTO) is actually a sophisticated mechanism, enabling implements to draw power from the engine and transmit it to a further application. It will work as being a mechanical gearbox which could be mounted over the vehicle?¡¥s transmission.
CHINA FACTORY LARGEBRASS MILLING AND ALUMINUM CASTING MOLDS Manufacturer
We are the producer to produce Japanese tractor spare elements,specially for kubota,iseki,yanmar,etc.
We’re supplying and exporting Japanese tractor components as the following versions
¡§C Kubota model: B5000, B7000, B1400, B1600
¡§C YM model: YM F14, YM1100, YM F1401/1901,YM F35
¡§C Iseki model: TX1300, TX1410,TU1400-1500
UNIVERSAL JOINT MECHANICAL COMPORENTS MACHINE TRACTOR PTO SHAFT Parts UNIVERSAL JOINT
Tubes or Pipes

We?¡¥ve previously acquired Triangular profile tube and Lemon profile tube for all of the series we deliver.

And we have some star tube, splined tube and various profile tubes but only for a particular sizes.
We specializing from the production of Agricultural Gearbox, PTO Shafts, Sprockets, Fluid Coupling, Worm Gear Reducers, Gears and racks, Roller Chains, Sheave and Pulleys, Planetary Gearboxes, Timing Pulleys, Shaft Collars and much more.
5 End yokes

We have acquired 13 kinds of splined yokes and eight varieties of plain bore yokes. I’ll suggest the normal sort for the reference.

You can also send drawings or images to us in case you are not able to uncover your item in our catalog.

6 Safety gadgets or clutches

I will attach the specifics of security devices for your reference. We have by now have No cost wheel (RA), Ratchet torque limiter(SA), Shear bolt torque limiter(SB), 3types of friction torque limiter (FF,FFS,FCS) and overrunning couplers(adapters) (FAS).

7 For just about any other a lot more unique necessities with plastic guard, connection method, shade of painting, package deal, etc., please really feel cost-free to let me know.
The Gearboxes are developed for connecting gear pumps to farm tractor energy consider offs (PTO). Output speed of energy get offs is 540rpm which could be compared with all the good operating speeds of hydraulic pumps. Unique input operating speeds could also be suitable,offered that the PTO gearbox output pace doesn’t exceed 3000 rpm.
Housing
Created in shell-cast aluminum or in higher mechanical resistance cast iron.
Torques
The torque figures stated inside the technical charts of every one of the PTO Gearboxes refer to constant duty cycles. Torques beneath intermittent doing work circumstances might be exceeded by 20%.
Upkeep
Please check out the oil degree by way of the unique oil window every single 50 hrs. Operating temperatures need to not exceed 120 degrees celcius underneath continuos duty cycle.
1. Tubes or Pipes
We have presently received Triangular profile tube and Lemon profile tube for each of the series we supply.
And we’ve got some star tube, splined tube as well as other profile tubes needed by our consumers (for any particular series). (Please discover that our catalog doesnt have all of the things we create)
If you need tubes apart from triangular or lemon, please deliver drawings or pics.

two.End yokes
We have received numerous sorts of speedy release yokes and plain bore yoke. I will recommend the usual kind to your reference.
You could also send drawings or pictures to us when you cannot come across your item in our catalog.

3. Safety units or clutches
I will attach the specifics of safety units for the reference. We’ve previously have No cost wheel (RA), Ratchet torque limiter(SA), Shear bolt torque limiter(SB), 3types of friction torque limiter (FF,FFS,FCS) and overrunning couplers(adapters) (FAS).

4.For almost any other much more specific demands with plastic guard, connection process, shade of painting, package, and so on., please really feel no cost to let me know.

Capabilities:
one. We’ve been specialized in creating, manufacturing drive shaft, steering coupler shaft, universal joints, which have exported towards the USA, Europe, Australia and so forth for a long time
two. Application to all types of standard mechanical predicament
3. Our items are of high intensity and rigidity.
four. Heat resistant & Acid resistant
5. OEM orders are welcomed
The Gearboxes are made for connecting gear pumps to farm tractor electrical power get offs (PTO).Output pace of power consider offs is 540rpm which can be in contrast together with the suitable running speeds of hydraulic pumps.Distinctive input operating speeds could also be suitable,presented the PTO gearbox output pace doesn’t exceed 3000 rpm.

Gears
Manufactured in Steel UNI 18 PCR M03.Stub teeth guarantee very high resistance and run very quietly.

Shafts
Produced in steel UNI 16 CRN4.They are coupled with splined gears and are intended to stand the torque values stated inside the catalogue.

Lubrication
90 gear oil must be put from the pto gearbox prior to use, change the oil after the first 60-80 hours and then each and every 12 months or 1500 hours which ever falls first.

Servicing
Please check out the oil degree by means of the distinctive oil window each 50 hrs.Operating temperatures must not exceed 120 degrees celcius below continuos duty cycle.

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November 17, 2020

Producer supplier exporter of bush chains

We specializing while in the manufacturing of Agricultural Gearbox, PTO Shafts, Sprockets, Fluid Coupling, Worm Gear Reducers, Gears and racks, Roller Chains, Sheave and Pulleys, Planetary Gearboxes, Timing Pulleys, Shaft Collars and much more.
Taper Lock Pulley V Belt Pulley
We give higher good quality Taper Lock Pulley V Belt Pulley in competitive selling price
v pulley, v belt pulleys, taper lock pulley,v belt pulleys ,v pulley,v groove pulleys,v groove belt pulley,taper lock pulley,taper lock v belt pulleys,taper lock bushing pulley,taper lock pulleys/ taper bore pulley,huge v belts pulley,double v belts pulley,cast iron v belt pulleys belt pulley,variable velocity v belt pulley,v belt pulley split pulley,cast iron v belts pulley
V-BELT PULLEY INTRODUCE:
V- belt pulley of various forms ( as outlined by style and width of belts). The material employed is cast iron EN-GJL-250 UNI EN 1561, and for only some forms it is actually steel C45 E UNI EN 10083-1. They have a tiny prebore that will be machined as outlined by customers?¡¥ prerequisites. Additionally by far the most common kinds are available also with taperlock bore.
V BELT PULLEY Specs
a) Vbelt pulley for taper bushing: SPZ, SPA, SPB, SPC
b) Adjustable pace V-belt pulleys and variable pace pulleys c) Flat belt pulleys and conveyor belt pulleys
?¡è AMERICAN Common:
a) Sheaves for taper bushing: 3V, 5V, 8V
b) Sheaves for QD bushings: 3V, 5V, 8V
c) Sheaves for split taper bushing: 3V, 5V, 8V
?¡è We are able to Supply THE RANG Size DIAMETER 62MM~2000MM
d) Sheaves for 3L, 4L or possibly a, and 5L or B belts: AK, AKH,2AK, 2AKH, BK, BKH,2BK, 2BKH, 3BK e) Adjustable sheaves: poly V-pulley, multi-pitch H, L, J, K and M
High-quality Timing Pulley Light Excess weight Industrial Nylon Plastic Pulley V Belt Pulley
1.Materials: Aluminium alloy,Carton steel, Cast iron, Stainless steel timing belt pulleys
two.Surface treament: Anodizing, Blackening, Zinc Plating, Phosphatiing
three. Teeth Quantity from 9 to 216; O.D. from 10mm to 1000mm;
four. Timing belt pulleys MXL, XL, L, H and XH; T2.5, T5, T10, AT5,AT10; 3M,5M,8M and 14M S3M, S5M, S8M, 14MGT, 8MGT, RPP8M
5. Taper bush and polit bores
6. Timing pulley bar 3M,5M,8M,MXL,XL,L T2.five T5 T10 AT5 and AT10
1) Reliable layout, appropriate for hefty lifting.
two) The bearing housing and steel tube are assembled and welded by using a concentric automated.
automobile
4) The bearing finish is constructed to ensure that the roller shaft and bearing is usually firmly connected.
air compressors
six) Roller and supporting components/materials are manufactured to DIN/ AFNOR/ FEM/ ASTM/ CEMA common.
belt conveyor drive drum pulley
About roller,we will make gravity conveyor roller,steel conveyor roller,driving roller,light middle duty conveyor roller,o-belt tapered sleeve roller,gravity tapered roller,polymer sprocket roller and so forth. Far more specifics, please get hold of us.
Is often utilized for tractors
three) Cutting of the steel tube and bearing is performed with the use of a digital car device/machine/equipment..
backyard cutter
5) Fabrication from the roller is effected by an automobile gadget and 100% tested for its concentricity.
welcome your vpulley inquiries
7) The casing is manufactured with really composite, anti corrosive alloy.
1) European requirements :
a) V-belt pulley for taper bushing: SPZ, SPA, SPB, SPC; as much as 10 grooves

b) Adjustable velocity V-belt pulleys and variable velocity pulley

c) Flat belt pulleys and conveyor belt pulleys

two) American specifications:

a) Sheaves for taper bushing: 3V, 5V, 8V

b) Sheaves for QD bushings: 3V, 5V, 8V

c) Sheaves for split taper bushing: 3V, 5V, 8V

d) Sheaves for 3L, 4L or maybe a, and 5L or B belts: AK, AKH, 2AK, 2AKH, BK, BKH,2BK, 2BKH, 3BK

e) Adjustable sheave: poly V-pulley, multi-pitch H, L, J, K and M
Why Opt for Us
one) Practical experience in casting for more than 15 many years and served buyers all all over the entire world.
two) Typical material as outlined by technical drawing
3)Stable quality
four) On-time delivery
5) Competitive selling price and good service
six) Favourable buyer feedback from domestic and global marketplace
seven) Global advanced-level tools which include CNC, numerical lathes, furnance, welding
tools, CMM and detect &testing tools we utilized to guarantee our product?¡¥s high-quality.
8) OEM support, your demand is our pursued.
9) ISO9001:2008 and TS16949 quality control
10) Common: ASTM BS DIN etc

ep

November 16, 2020

Hydraulic Auger Drives

AUGER DRIVE EARTH DRILL ATTACHMENT

TheEPG Auger Drive is heavy duty created and developed in a chopping edge facility. EPG partnered with professional CHINA to develop the really ideal Skid Steer Auger Drive the North American market has to offer you. The outcome is an intense Auger Push, accessible in a few types, with significant torque for every foot abilities. Useless to say, EPG is very delighted. EPG buys right from the supply and through an distinctive partnership with Skid Steer Answers, is able to supply manufacturer charges, with no the conventional distributor mark-up.

Decide on Product Possibilities Over

Choose Auger Push Model
Pick an Excavator Auger Cradle (Generate Only choice obtainable)
Decide on an Optional Auger Stump Planer (click for specifics)
Choose an optional Auger Little bit
Select a 2nd optional Auger Little bit

The CHINA developed planetary gearbox delivers an enormous sum of torque and longevity to this Skid Steer Auger Push. Competing makers nevertheless use shafts inserted from the front, with problems of the shafts popping out when the retainer fails. EPG shafts are really inserted from the back again on a thrust plate that evenly distributes the excess weight. This presents you a distinct mechanical advantage and gives far more electricity at the bit. It also safeguards towards the shaft from popping out and makes your procedure much safer. EPG involves a life time guarantee towards any shaft pullout. Furthermore, the planetary gearbox is sealed with pre-installed lubrication, so there is no require for servicing. All you have to do is connect your auger bit and do what you do very best, work your compact products.

AUGER DRIVE EARTH DRILL ATTACHMENT
Attributes

Intense, challenging operating, and resilient
Business foremost planetary gearbox design, servicing free
Life time assure in opposition to shaft pullout
Hydraulic Movement Assortment: 7-thirty GPM (may differ by product)
Hoses provided
Excavator Operating Bodyweight

2500 Design: four,four hundred – 8,800 lbs. (2 – four T)
3500 Product: 5,five hundred -nine,900 lbs. (2.five – four.5 T)
4500 Design: 6,600 – 11,000 lbs. (3 – 5 T)

Hydraulic Auger Drives

WE really feel honored that individuals are pleased with the information located in the https://www.gear-sprocket.com/agricultural-gearbox/

ep

November 16, 2020

agricultural gearbox

Farmers perform challenging every single working day underneath demanding circumstances. and they depend on their tools to yield optimum productiveness — all time prolonged. Which is why major agricultural OEMs around the globe believe in Weasler Engineering to deliver wise gearbox answers that optimize the efficiency of their equipment. From application overview and on-web site subject screening to the newest layout modeling and prototype analysis, Weasler’s skilled engineering staff will work with you to produce a gearbox answer for your tools. Weasler gearboxes are available in a vast selection of HP capacities, ratios and shaft configurations.

Personalized Gearboxes
Weasler’s custom gearboxes are precision made and rigorously tested to fulfill the most demanding requirements. In the field, these hardworking solutions change the rotational vitality equipped by your equipment into the energy degree essential by the certain application at the optimum velocity and power required. Most varieties of farm machinery call for a personalized gearbox resolution to improve their functionality. Weasler engineers can perform with you to layout and produce a customized gearbox resolution that specifically meets your demands and delivers a mechanical edge to enhance torque and provide persistently much better overall performance.

Bevel Gearboxes
Weasler offers bevel gearboxes in a extensive range of HP capacities. Choose from present ratios and shaft configurations or customize them to satisfy your distinct software wants. Our engineers will perform with you to fully comprehend your needs and size the proper gearbox for your application. If your software calls for a custom travel resolution, our engineers will staff with you to design a bevel gearbox that meets your actual application to reduce anxiety and put on on your tools and extend service lifestyle.

agricultural gearbox

Parallel Shaft Gearboxes
Weasler Engineering’s rugged parallel shaft gearboxes are developed to meet up with a wide selection of torque specifications in agriculture and other demanding marketplaces. Choose from current ratios and shaft configurations or customise them to fulfill your software requirements. Our engineers will work with you to understand your unique specifications and dimensions the acceptable gearbox for your software. If your software requires a personalized drive solution, our engineers will team with you to design a parallel shaft gearbox that fulfills your exact software to reduce tension and wear on your tools and lengthen service lifestyle.

agricultural gearbox

Love agricultural gearbox and would love to figure out even more?

ep

November 16, 2020

Bush Chains
As certainly one of foremost motor coupling makers, suppliers and exporters of mechanical products, We supply bush chains and many other solutions.
Manufacturer supplier exporter of bush chains
We specializing during the manufacturing of Agricultural Gearbox, PTO Shafts, Sprockets, Fluid Coupling, Worm Gear Reducers, Gears and racks, Roller Chains, Sheave and Pulleys, Planetary Gearboxes, Timing Pulleys, Shaft Collars and much more.
We have exported our goods to clients around the planet and earned a good track record simply because of our superior merchandise good quality and after-sales support.
We warmly welcome consumers the two at your house and abroad to speak to us to negotiate business enterprise, exchange info and cooperate with us.
we are one particular specialist chain factory ,making both regular roller chains and nonstandard chains,A and B series roller chain,straight side roller chain,H series of roller chain, motocycle chain ,other roller chain .
Zinc-plated,Nickel-plated,Docromet-plated and so forth.Comply together with the normal of ANSI,ISO,DIN,BSetc.and in addition with distinctive attachment. Quality is usually guaranteed!
Our merchandise have passed ISO:9001 good quality management technique and stand the finish users?¡¥ ordeal. We devote ourselves to manufacture the high-quality goods with competitive prices, we know the industries nicely, consequently from design and style to materials variety, until manufacturing technique is up to the high conventional, meanwhile our organizing crew and global crew will guarantee the punctual delivery.
Timing Bush Chains for Car Engine
one. Material: Stainless steel / Alloy steel / Created to order
2. Surface Remedy: Zinc-Plated / Nickel-Plated / Shot Peening / Blackening
three. Chain Type: Roller chains, Drive chains,Conveyor Chains, Hollow Pin Chains,Welded chains, Steel Pin Chains, Palm oil chains,Sugar Mill Chains.ect.
Transmission Precision Bush Chains
A lifting chain is rigging tools used with hoists, cranes, and winches in materials handling applications. An arrangement referred to as a chain sling is usually employed since the lifting element connecting the hoisting gadget for the load. A chain sling consists of a master website link and one particular or more chain legs with hooks.
Transmission Precision Roller and Bush Chains
Made use of industrial transmission roller chains;Industrial and agricultural machinery, such as conveyors,wire¡§C and tube¡§Cdrawing machines, printing presses, automobiles, motorcycles, and bicycles.It includes a series of quick cylindrical rollers held collectively by side links.It truly is an easy, reliable, and efficient suggests of electrical power transmission.
High quality orientation: Above the average, largely exported to USA, Europe, Asia and so forth.
Strictly in accordance: ISO/ANSI/DIN typical.
Selling price orientation: Price-performance ratio is extremely large.
Stainless Steel Hollow Pin Bush Chains Conveyor Chain Roller transmission bush double flex chain Side Bow Chain The Sleeve Chain/ Bush Chain/motorcycle chain substantial strength bucket elevator conveyor bush roller chain
We’re specialist supplier of chains
Multi strand sizes out there; as much as five strand, for pick size common attachment accessible
10.Chains from 04b~16b are with spring clip, other are riveted; cottered style and design
is accessible for dimension 80 to 240
Stainless steel chain and nickel plated chains is obtainable; specific style and design also available
(i.e., oven conveyor) and we will make as per materials your requests, normally stainless steel chains material is SS304, in the event you want SS316 or SS316L and so forth. it really is out there as well
This bush chain that has a reduced amount of parts, has proved for being notably thriving in higher duty, high abrasion application exactly where lubrication just isn’t feasible. Our steel bush chains are already proving effectiveness in mill duty centrifugal discharge elevators inside of the more difficult applications encountered within the cement market.

ep

November 14, 2020

Product Features
flexible disc coupling is developed on the basis of more than thirty years of professional manufactureing experience. it’s a competitive flexible transmission products for indstrial process pumps and other medium or low speed rotating machinery. Based on a higher degree of standardization, this series of products are manufactured in batch production mode, and have the advantages of cost performance and delivery competitiveness.
— Flexible componets are made of high strength stainless steel.

— Square disc with 4 bolt-holes, higher flexibility.
— Excellent comprehensive performance based on finiter element analysis and contour profile optimization.
— DIN standard fasteners used.
in the catalogue the total mass, centre of mass, torsional stiffness and moment of inertia are calculated according to max allowable ahsft diameter and minimumstandard distance between flange mating faces F, where the torsional stiffness is taken in 1/3 shaft penetration. For other size of shaft diameter or otherdistance between flange mating faces, above mentioned parameters should be calculated or corrected separately.
Single disc pack design can not compensate radial misalignmentm, and it’s axial misalignment value is only half of the data in the table. (For more information, please refer to the diagrammatic shetch of radial, angular mislignment and axial displacement on Fig.2.) Single disc pack design can only by used under certain conditions. if necessary, please consult us sales engineer.
OUR PRODUCT
We specializing in the production of Agricultural Gearbox, PTO Shafts, Sprockets, Fluid Coupling, Worm Gear Reducers, Gears and racks, Roller Chains, Sheave and Pulleys, Planetary Gearboxes, Timing Pulleys, Shaft Collars and more.
kinds of shaft high quality super flex rubber P-type plum blossom coupling for motor
Brass Rigid servo electric Motor Shaft Coupling Coupler Motor Transmission Connector
High Pressure Curved Flexible Drive Spider electric motor shaft coupling
How to delivery:
By sea – Buyer appoint forwarder, or our sales team find suitable forwarder for buyers.
By air – Buyer offer collect express account, or our sales team find suitable express for buyers. (Mostly for sample)
Others – We arrange to delivery goods to some place in China appoint by buyers.
SPECIFICATIONS:
1:with CE certificate
2:full detection of quality before delivery
3:OEM is motor coupling welcomed
4:rich experience in precision casting
5:When you place an order, our team will confirm with you about color, package,method of payment and delivery, then a sales contract will be sent to you to confirm.
We are A Full Service Dentistry Practice
Cast Iron is an alloy of iron and carbon, and is popular because of its low cost and ability to make complex structures. The products of cast iron exhibit reasonable resistance against corrosion, deformation and provide a rigid frame. Carbon is present in the form of plates in gray cast iron, whereas, it is in the form of sphere shaped graphite particles in ductile cast iron, which shows better tensile strength and strain than gray cast iron.

Ductile iron is a valuable structural material, which depending on its matrix offers a wide range of mechanical properties, with simultaneously a good wear resistance and a good ability to absorb the mechanical vibration. Considering these properties and production costs, it is apparent in many cases, that castings with nodular graphite can be the substitute to more expensive forged steels.

Cast irons have a wide range of applications, including machine and car parts like cylinder heads, blocks and gearbox cases, cookware, pipes, etc.
D19L25 3×3 D19L25 3×4 D19L25 3×5 D19L25 3×6 D19L25 3×6.35 D19L25 3×8 D19L25 4×4 D19L25 4×5 D19L25 4×6 D19L25 4×6.35 D19L25 4×8 D19L25 4×10 D19L25 5×5 D19L25 5×6.35 D19L25 5×6 D19L25 5×8 D19L25 5×10 D19L25 6×6 D19L25 6×6.35 D19L25 6×7 D19L25 6×8 D19L25 6×10 D19L25 6.35×6.35 D19L25 6.35X8 D19L25 6.35X10 D19L25 7×7 D19L25 7×8 D19L25 8×8 D19L25 8×10 D19L25 10×10
Group A is the type name, where figure 4 indicating the number of bolt holes in a disc.
Goup B is the coupling specification code, indicating the grade of torque transmission. Larger numerical number means higher torque transmistted.
Goup C shows the fitting diameter and length of driving and driven shaft ends (in a fraction form, with numerator representing driving shaft end, while denominator-driven shaft end)
Adavantage of Camlock Fittings 1. Good abrasion resistant, light weight, economical cost; 2. Save time compared with flanged or threaded fittings; 3. No tools needed and make the job easy; 4. Safety sealing for fluids, powders and pellets,Light weight and durable;

Aluminum, Stainless Steel, Brass camlock couplings are generally used with low pressure suction or discharge hoses of pump, tank, IBC and some places like paints & inks industry.

Factory Price Shaft Couplings coupling machine for motor connection gearbox connection shaft

ep

November 13, 2020

fluid coupling

Programs:
Maritime propulsion
Mixers
Boat thrusters
Dredges
Enthusiasts & Blowers
Shredders
Compressors
Centrifugal pumps
oads/2019/10/Fluid-Couplings.jpg]#Recycling equipment
Grinders
Mills
Crushers
Belt conveyors
Wood chippers

Unloaded motor warm up
Smooth start up, no belt slip
Torsional vibration dampening
Shock and overload security
Higher radial load capacity
Distant control by electrical valve
Load positioning
Straightforward to sustain
For in-line and pulley purposes
Dimensions 15 – 27
Up to 1340hp

An electrically operated solenoid valve permits the fluid coupling circuit to be fed when it is turned ON. The oil drains through calibrated orifices situated on the outer diameter of the fluid coupling. When it is turned OFF, it disengages the motor from the load.

The engine flywheel is linked to the KPTO enter by a flexible coupling. The output shaft can be linked to the pushed equipment by an elastic coupling, cardan shaft or pulley.

China fluid coupling
KPTO is a variable fill fluid coupling enclosed into a casing linked to the diesel motor by signifies of a SAE housing. The KPTO has been developed to meet up with buyer demands combining the specialized functions of a conventional Power Get Off with the functionality of a fluid coupling.

China Best Sales Flexible Flex Fluid Chain Jaw Flange Gear Rigid Spacer Pin HRC Mh Nm Universal Fenaflex Oldham Spline Clamp Tyre Grid Hydraulic Servo Motor Shaft Coupling

Product Description

Flexible flex Fluid Chain Jaw flange Gear Rigid Spacer PIN HRC MH NM universal Fenaflex Oldham spline clamp tyre grid hydraulic servo motor shaft Coupling
 

Product Description

The function of Shaft coupling:
1. Shafts for connecting separately manufactured units such as motors and generators.
2. If any axis is misaligned.
3. Provides mechanical flexibility.
4. Absorb the transmission of impact load.
5. Prevent overload

We can provide the following couplings.
 

Rigid coupling Flange coupling Oldham coupling
Sleeve or muff coupling Gear coupling Bellow coupling
Split muff coupling Flexible coupling Fluid coupling
Clamp or split-muff or compression coupling Universal coupling Variable speed coupling
Bushed pin-type coupling Diaphragm coupling Constant speed coupling

Company Profile

We are an industrial company specializing in the production of couplings. It has 3 branches: steel casting, forging, and heat treatment. Main products: cross shaft universal coupling, drum gear coupling, non-metallic elastic element coupling, rigid coupling, etc.
The company mainly produces the industry standard JB3241-91 swap JB5513-91 swc. JB3242-93 swz series universal coupling with spider type. It can also design and produce various non-standard universal couplings, other couplings, and mechanical products for users according to special requirements. Currently, the products are mainly sold to major steel companies at home and abroad, the metallurgical steel rolling industry, and leading engine manufacturers, with an annual production capacity of more than 7000 sets.
The company’s quality policy is “quality for survival, variety for development.” In August 2000, the national quality system certification authority audited that its quality assurance system met the requirements of GB/T19002-1994 IDT ISO9002:1994 and obtained the quality system certification certificate with the registration number 0900B5711. It is the first enterprise in the coupling production industry in HangZhou City that passed the ISO9002 quality and constitution certification.
The company pursues the business purpose of “reliable quality, the supremacy of reputation, commitment to business and customer satisfaction” and welcomes customers at home and abroad to choose our products.
At the same time, the company has established long-term cooperative relations with many enterprises and warmly welcomes friends from all walks of life to visit, investigate and negotiate business!

 

How to use the coupling safely

The coupling is an intermediate connecting part of each motion mechanism, which directly impacts the regular operation of each motion mechanism. Therefore, attention must be paid to:
1. The coupling is not allowed to have more than the specified axis deflection and radial displacement so as not to affect its transmission performance.
2. The bolts of the LINS coupling shall not be loose or damaged.
3. Gear coupling and cross slide coupling shall be lubricated regularly, and lubricating grease shall be added every 2-3 months to avoid severe wear of gear teeth and serious consequences.
4. The tooth width contact length of gear coupling shall not be less than 70%; Its axial displacement shall not be more significant than 5mm
5. The coupling is not allowed to have cracks. If there are cracks, it needs to be replaced (they can be knocked with a small hammer and judged according to the sound).
6. The keys of LINS coupling shall be closely matched and shall not be loosened.
7. The tooth thickness of the gear coupling is worn. When the lifting mechanism exceeds 15% of the original tooth thickness, the operating mechanism exceeds 25%, and the broken tooth is also scrapped.
8. If the elastic ring of the pin coupling and the sealing ring of the gear coupling is damaged or aged, they should be replaced in time.

 

Certifications

 

Packaging & Shipping

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chain coupling

What are the common materials used in chain couplings?

Chain couplings are commonly made from various materials that offer the necessary strength, durability, and wear resistance required for transmitting torque between shafts. The choice of materials depends on factors such as the application requirements, operating conditions, and the specific design of the coupling. Here are some common materials used in chain couplings:

  • Steel: Steel is one of the most widely used materials for chain couplings. It offers excellent strength, toughness, and resistance to wear and fatigue. Carbon steel and alloy steel are commonly used, with alloy steel providing enhanced properties such as higher tensile strength and improved corrosion resistance.
  • Stainless Steel: Stainless steel is chosen for chain couplings when corrosion resistance is a critical requirement. It offers good mechanical properties along with resistance to rust and corrosion, making it suitable for applications in harsh environments or where exposure to moisture or chemicals is present.
  • Cast Iron: Cast iron is occasionally used for chain couplings, particularly in applications where cost-effectiveness and moderate strength are important factors. Cast iron provides good wear resistance and can withstand moderate loads and operating conditions.
  • Bronze: Bronze is utilized in certain specialized chain couplings, especially in applications where self-lubrication and high resistance to corrosion are required. Bronze has good friction properties and can operate in conditions where lubrication may be limited or unavailable.
  • Plastics: In some cases, certain plastics, such as nylon or polyurethane, are used for chain coupling components like chain guides or protective covers. Plastics offer low friction, noise reduction, and resistance to chemicals, making them suitable for specific applications.

It’s important to note that the materials used in chain couplings may vary depending on the specific manufacturer, coupling design, and application requirements. It is recommended to consult the manufacturer’s specifications and guidelines to determine the appropriate materials for a particular chain coupling.

Additionally, in some cases, chain couplings may incorporate a combination of different materials, such as steel for the sprockets and roller chain, and elastomers for the flexible elements. This hybrid construction allows for optimized performance, balancing strength, flexibility, and damping characteristics.

Overall, the selection of materials for chain couplings is crucial to ensure reliable and efficient power transmission while considering factors such as load capacity, operating conditions, and the desired service life of the coupling.

chain coupling

How does misalignment affect chain couplings?

Misalignment in chain couplings can have detrimental effects on their performance and lifespan. Here are some ways in which misalignment can affect chain couplings:

  • Increase in Load: Misalignment puts additional load on the coupling components. When the shafts connected by the coupling are not properly aligned, the coupling must compensate for the angular, parallel, or axial misalignment. This increased load can lead to excessive stress and premature wear on the coupling components, such as sprockets, roller chain, and connecting pins.
  • Uneven Load Distribution: Misalignment can cause an uneven distribution of load across the coupling. As a result, some sections of the coupling experience higher stresses than others. This uneven load distribution can lead to localized wear and fatigue, reducing the overall strength and reliability of the coupling.
  • Reduced Power Transmission: Misalignment affects the efficiency of power transmission through the coupling. When the shafts are not properly aligned, there is increased friction and slippage between the roller chain and the sprockets. This slippage reduces the amount of power transferred from one shaft to another, resulting in a loss of efficiency and a decrease in the overall performance of the machinery or equipment.
  • Increased Wear: Misalignment can accelerate wear on the coupling components. The misalignment causes the roller chain to operate at an angle or with excessive tension, causing additional stress and wear on the chain links, sprocket teeth, and connecting pins. The increased wear can lead to chain elongation, loss of engagement with the sprockets, and ultimately, coupling failure.
  • Noise and Vibration: Misalignment often results in increased noise and vibration during operation. The misaligned coupling generates additional vibrations and impacts, leading to excessive noise and potential damage to the coupling and surrounding equipment. These vibrations can also propagate through the connected machinery, affecting its overall performance and reliability.

To mitigate the negative effects of misalignment, it is crucial to ensure proper alignment of the shafts and the chain coupling during installation and periodically check and adjust the alignment as needed. Proper alignment minimizes stress on the coupling components, maximizes power transmission efficiency, and extends the service life of the chain coupling.

chain coupling

How does a chain coupling work?

A chain coupling works by connecting two rotating shafts using a roller chain and sprockets. The sprockets have teeth that engage with the rollers of the chain, creating a positive drive mechanism.

When the first shaft rotates, it drives the sprocket attached to it. The engaged chain then transfers the motion to the second sprocket and the second shaft, causing it to rotate as well.

The chain coupling design allows for flexibility and misalignment compensation. In the presence of angular misalignment between the shafts, the chain can accommodate the deviation by flexing and adjusting its position on the sprockets. Similarly, if there is parallel misalignment or axial displacement, the chain coupling can flex and adjust to maintain proper engagement and transmit torque between the shafts.

The engagement between the sprocket teeth and the chain rollers ensures a positive drive, meaning that the torque from the driving shaft is efficiently transferred to the driven shaft. This makes chain couplings suitable for applications where high torque loads need to be transmitted.

Proper lubrication is essential for the smooth operation and longevity of a chain coupling. Lubricants such as oil or grease are applied to the chain and sprockets to reduce friction and wear. The lubrication helps prevent heat buildup and ensures the chain and sprockets rotate smoothly, minimizing power losses and extending the lifespan of the coupling.

In summary, a chain coupling operates by using a roller chain and sprockets to connect two rotating shafts. The engaged chain transfers torque from the driving shaft to the driven shaft, while accommodating misalignment between the shafts. The positive drive mechanism and the flexibility of the chain make chain couplings effective in transmitting high torque loads while allowing for smooth and reliable power transmission.

China Best Sales Flexible Flex Fluid Chain Jaw Flange Gear Rigid Spacer Pin HRC Mh Nm Universal Fenaflex Oldham Spline Clamp Tyre Grid Hydraulic Servo Motor Shaft Coupling  China Best Sales Flexible Flex Fluid Chain Jaw Flange Gear Rigid Spacer Pin HRC Mh Nm Universal Fenaflex Oldham Spline Clamp Tyre Grid Hydraulic Servo Motor Shaft Coupling
editor by CX 2024-04-24

China supplier Tva Series Constant Torque Hydraulic Fluid Coupling

Product Description

TVA Series Constant Torque Hydraulic Fluid Coupling

Application:

It is a hydraulic component of transmission of a kind of power type to the hydraulic coincidence machine of square type. Because its efficiency is high, the structure is simple, can drive load to start steadily , Improve performance of starting, improve kinetic energy strength, have protect function, can isolate sprain shaking and a, The load of balanced every electrical machinery in many drives chain of electrical machinery, And reduce the impact electric current of the electric netting, So used widely in some aspect, such as mining machinery, chemical industry, metallurgical industry, food, architecture, traffic,etc…

The characteristic and operation principle:

There are YOX type and TVA type 2 series in limit hydraulic coincidence machine of square type in our factory produces, YOX type is formed from initiative and passive parts mainly. The initiative ones include complement, front half is connected with the axle, latter half is connected with the axle, elasticity block,pump wheels and outer cover. passive parts Include the axle and turbine mainly The initiative link with former motives and some passive parts link with working machine.

The structure of TVA type is the same as YOX type basically, but the airtight pattern is adopted outside airtight, Have increased the structure of dismantling and putting.

The torsion of the original motive is transmitted by the job liquid in the coincidence machine. Pump change the kinetic energies into liquid mechanical energies . Turbine turn the kinetic energy of the liquid into the mechanical energy. The axle drives load through exporting. There is not mechanical connection between the wheel of pump and turbine.

Our products range:

+YOTCGP series Variable speed fluid coupling
+YOTCG series Variable speed fluid coupling
+YOTCHP series Variable speed fluid coupling
+YOTCHZ series Variable speed fluid coupling
+YOTCQ series Variable speed fluid coupling
+YOTCHF series Variable speed fluid coupling
+Constant fluid coupling, such YOX, TVA series.

Sample Product Photos:

Production Equipment Photos:

Mainly Cooperation Customer:

Raw material yard, ore beneficiation, sinter plant and pellet, coke oven plant, iron making plant, steel making plant.

Successful Projects Feedback:

Note: We also accept the repair work projects, and provide spare parts for variable speed fluid coupling. 
If you have any related projects need our proposal, feel free to contact us.
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fluid coupling

What are the Differences between Fluid Couplings and Mechanical Clutches?

Fluid couplings and mechanical clutches are both components used in power transmission systems, but they operate on different principles and have distinct characteristics:

  1. Operating Principle:
    • Fluid Coupling: A fluid coupling uses hydraulic fluid to transmit torque. It consists of an impeller and a runner immersed in a fluid-filled chamber. When the input shaft (driving member) rotates, it imparts motion to the fluid, which in turn drives the output shaft (driven member).
    • Mechanical Clutch: A mechanical clutch relies on physical contact between friction surfaces to transmit torque. When engaged, the clutch plates or discs press against each other, creating a mechanical link between the input and output shafts.
  2. Slippage:
    • Fluid Coupling: Fluid couplings allow a certain degree of slippage between the input and output shafts. This slippage provides a smooth start and helps protect the machinery from shock loads.
    • Mechanical Clutch: Mechanical clutches have minimal slippage when engaged, providing a direct and rigid connection between the input and output shafts.
  3. Control:
    • Fluid Coupling: Fluid couplings provide automatic torque transmission without the need for manual engagement or disengagement.
    • Mechanical Clutch: Mechanical clutches require manual actuation to engage or disengage, allowing for precise control over power transmission.
  4. Heat Dissipation:
    • Fluid Coupling: Fluid couplings dissipate heat generated during operation, which helps prevent overheating of the system.
    • Mechanical Clutch: Mechanical clutches may generate more heat due to friction, requiring additional cooling mechanisms in high-power applications.
  5. Applications:
    • Fluid Coupling: Fluid couplings are commonly used in heavy machinery, such as mining equipment, crushers, and conveyors, where shock absorption and smooth starts are crucial.
    • Mechanical Clutch: Mechanical clutches are prevalent in applications where precise engagement and disengagement are required, such as automotive transmissions and manual industrial machinery.

While both fluid couplings and mechanical clutches serve the purpose of transmitting torque, their different operating principles and features make them suitable for specific applications and operating conditions.

fluid coupling

Real-World Case Studies: Improved Performance with Fluid Couplings

Fluid couplings have been widely adopted in various industries, and numerous real-world case studies demonstrate their positive impact on performance and efficiency. Here are a few examples:

Case Study 1: Mining Conveyor System

In a large mining operation, a conveyor system used to transport heavy loads of ore experienced frequent starts and stops due to fluctuating material supply. The abrupt starting and stopping led to significant wear and tear on the conveyor components, causing frequent breakdowns and maintenance downtime.

After installing fluid couplings at critical points in the conveyor system, the soft start and stop capability of the fluid couplings significantly reduced the mechanical stress during operation. This led to a smoother material flow, reduced conveyor wear, and extended equipment life. Additionally, the fluid couplings’ overload protection feature prevented damage to the conveyor during peak loads, ensuring uninterrupted production.

Case Study 2: Marine Propulsion System

In a marine vessel equipped with traditional direct drive systems, the crew faced challenges in maneuvering the ship efficiently. The fixed propeller arrangement made it challenging to control the vessel’s speed and direction accurately, leading to increased fuel consumption and decreased maneuverability.

By retrofitting the vessel’s propulsion system with fluid couplings, the ship’s performance improved significantly. The fluid couplings allowed for flexible and smooth speed control, enabling precise maneuvering and reduced fuel consumption. The ability to adjust the load on the propeller enhanced the vessel’s overall efficiency, resulting in reduced operating costs and improved environmental sustainability.

Case Study 3: Industrial Pumping Station

In an industrial pumping station, the constant starting and stopping of the pumps caused water hammer and pressure surges within the pipeline network. The sudden hydraulic shocks led to pipe bursts, valve failures, and increased energy consumption.

After implementing fluid couplings in the pump drive systems, the pumps could be softly started and stopped. The fluid couplings’ torque control capabilities ensured a gradual increase in pump speed, eliminating water hammer and pressure surges. As a result, the pumping station’s reliability improved, maintenance costs decreased, and the energy consumption reduced due to smoother pump operations.

These case studies demonstrate the positive effects of using fluid couplings in various applications. They highlight how fluid couplings contribute to improved performance, reduced mechanical stress, enhanced control, and cost savings in industrial machinery and systems.

“`fluid coupling

Controlling Torque and Rotational Speed with Fluid Couplings

A fluid coupling plays a crucial role in controlling torque and rotational speed in power transmission systems. The principle behind its operation allows for smooth torque transmission while offering some level of speed control:

  • Torque Transmission: When power is applied to the input side (also known as the driving side) of the fluid coupling, the impeller starts to rotate and accelerates the transmission fluid inside the housing. The kinetic energy of the moving fluid creates a rotating flow pattern that transfers torque to the output side (also known as the driven side) of the coupling. This torque transfer enables the connected machinery or equipment to start smoothly without any shock loading.
  • Slip: In a fluid coupling, there is always a slight difference in speed between the input and output sides due to the viscous nature of the fluid. This speed difference is known as slip. The slip allows the fluid coupling to protect the connected components from sudden torque spikes and vibrations. If the output side experiences an abrupt load increase or jam, the slip absorbs the excess torque, preventing damage to the drivetrain.
  • Speed Control: While fluid couplings are not as efficient in speed control as variable-speed drives, they do offer some inherent speed control characteristics. The amount of slip in the fluid coupling affects the output speed relative to the input speed. By adjusting the fill level of the fluid coupling or using different fluid viscosities, it is possible to fine-tune the speed at which the output shaft rotates. However, it’s important to note that this speed control is limited compared to other speed control mechanisms.

Overall, fluid couplings provide a reliable and efficient means of controlling torque during power transmission. Their ability to dampen torsional vibrations and provide overload protection makes them suitable for various applications where smooth torque transfer and protection against shock loads are essential.

China supplier Tva Series Constant Torque Hydraulic Fluid Coupling  China supplier Tva Series Constant Torque Hydraulic Fluid Coupling
editor by CX 2024-04-24

China factory Gear Coupling Flexible Fluid Flange HRC Spacer Pin Mh Rigid Nm Jaw Steel Chain Brake Standard Drum Wheel Rolling Shaft Steel Transmission Parts

Product Description

Gear coupling flexible Fluid Flange HRC Spacer PIN MH Rigid NM Jaw Steel chain brake standard drum wheel rolling shaft steel transmission parts 

Ever-Power industry is 1 of the biggest couplings manufacturer in China, have already exported lots of gear couplings, Jaw couplings, chain couplings etc.. to Japan, Korea, Italy , USA ….. 
Application of Gear coupling

Gear couplings are used in a wide variety of applications, including:

  • Pumps
  • Compressors
  • Fans
  • Generators
  • Wind turbines
  • Conveyors
  • Mixers
  • Mills
  • Machine tools
  • Vehicles

Gear couplings are used to transmit power between 2 shafts that are not perfectly aligned. They can also be used to absorb shock and vibration, and to protect the equipment from damage.

There are many different types of gear couplings available, each with its own advantages and disadvantages. The type of coupling that is best for a particular application will depend on the size and type of equipment, the amount of power that needs to be transmitted, and the environment in which the equipment will be used.

Here are some of the benefits of using gear couplings:

  • High efficiency: Gear couplings are very efficient at transmitting power. This is due to the fact that the gears in the coupling help to reduce friction.
  • Long life: Gear couplings are very durable and can last for many years with proper maintenance.
  • Low maintenance: Gear couplings require very little maintenance. This is because they are self-lubricating and do not need to be greased or oiled.
  • Wide range of applications: Gear couplings can be used in a wide variety of applications. This makes them a versatile and cost-effective option for many businesses.

If you are looking for a reliable and efficient means of power transmission, gear couplings are a great option. They are available in a wide range of sizes and styles to meet the needs of different applications. Gear couplings are also relatively inexpensive, making them a cost-effective choice.

Main range of Couplings

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fluid coupling

Noise and Vibration Issues with Fluid Couplings

Fluid couplings are generally designed to operate smoothly and quietly, but certain factors may lead to noise or vibration issues in some cases:

  • Imbalanced Components: If the components of the fluid coupling, such as the impeller and runner, are not balanced properly, it can result in vibrations during operation. Regular maintenance and balancing can help mitigate this issue.
  • High Operating Speeds: At high speeds, fluid couplings can generate more noise and vibration due to increased fluid turbulence. Using damping techniques or selecting appropriate coupling types can help reduce these effects.
  • Fluid Level: Incorrect fluid levels in the coupling can lead to inadequate lubrication and cause noise during operation. Regularly checking and maintaining the fluid level can prevent such problems.
  • Misalignment: Misalignment between the driving and driven shafts can result in increased noise and vibration. Proper alignment during installation is essential to avoid this issue.
  • Fluid Characteristics: The choice of fluid can also impact noise and vibration levels. Using fluids with appropriate viscosity and lubricating properties can help achieve smoother and quieter operation.
  • Aging or Contaminated Fluids: Over time, the fluid in the coupling may degrade or become contaminated, leading to increased friction and noise. Regular fluid replacement and maintenance can prevent this problem.

Addressing noise and vibration issues with fluid couplings involves proper installation, regular maintenance, and using high-quality components and fluids. Consulting with manufacturers or experts can help identify and resolve any specific noise or vibration concerns in the power transmission system.

fluid coupling

Fluid Coupling’s Handling of Load Changes during Operation

Fluid couplings are designed to efficiently handle changes in load conditions during operation, providing smooth and controlled power transmission. Here’s how fluid couplings accomplish this:

1. Torque Sensing: Fluid couplings are torque-sensitive devices. As the load on the driving side varies, the torque transmitted through the fluid coupling adjusts accordingly. When the load increases, the fluid coupling allows for some slip between the input and output sides, absorbing the excess torque. Conversely, when the load decreases, the fluid coupling reduces slip and transmits more torque, accommodating the new load conditions.

2. Load Distribution: In multi-drive systems, fluid couplings help to distribute the load evenly among connected equipment. When one machine experiences a higher load, the fluid coupling redistributes torque to prevent overloading of a specific component, ensuring a balanced power distribution.

3. Smooth Power Transmission: Fluid couplings offer a smooth and gradual transmission of power, even during load changes. Unlike mechanical clutches or direct couplings, fluid couplings provide a dampening effect, reducing shock loads and torsional vibrations when the load fluctuates. This minimizes stress on the connected machinery and enhances overall system reliability.

4. Soft Start and Stop: One of the significant advantages of fluid couplings is their ability to facilitate soft start and stop operations. During startup, the fluid coupling allows for controlled slip, gradually increasing the speed of the driven equipment. Similarly, during shutdown, the fluid coupling smoothly decelerates the connected machinery, preventing sudden stops that could cause damage or excessive wear.

5. Overload Protection: In situations where the load surpasses the rated capacity, the fluid coupling acts as an overload protector. By slipping and absorbing excess torque, it prevents damage to the connected equipment and the fluid coupling itself. This overload protection contributes to the safety and longevity of the entire system.

6. Automatic Adjustment: Fluid couplings automatically adjust to variations in load conditions without the need for manual intervention. This feature makes them suitable for applications with changing load demands, such as conveyors, crushers, pumps, and fans.

Overall, the ability of fluid couplings to handle changes in load conditions ensures stable and efficient power transmission while protecting the machinery from abrupt stress and wear. This makes fluid couplings an excellent choice for various industrial applications that require reliable and flexible power transfer.

fluid coupling

Fluid Couplings and Variable Speed Control

Fluid couplings are well-suited for certain applications that require variable speed control. While fluid couplings are primarily designed for smooth power transmission and torque multiplication, they can be used in combination with other devices to achieve variable speed control.

The primary method of achieving variable speed control with a fluid coupling is by using a hydraulic coupling or a hydraulic torque converter. A hydraulic coupling is essentially a fluid coupling with an additional chamber that allows for controlled fluid flow. By adjusting the fluid flow rate, the output speed can be varied, thus providing variable speed control.

Hydraulic torque converters are similar to fluid couplings but have an additional component called a stator. The stator redirects the fluid flow in a way that enhances torque multiplication at low speeds and improves efficiency at high speeds. By altering the stator’s position, the output speed can be varied, enabling variable speed control.

Variable speed control with fluid couplings is often used in applications such as industrial machinery, mining equipment, and certain types of vehicles. It allows for smooth and efficient speed adjustments without the need for mechanical gear changes, providing flexibility in various operating conditions.

However, it’s important to note that while fluid couplings can offer some degree of variable speed control, they are not as versatile as other speed control mechanisms like variable frequency drives (VFDs) or electronic controllers. Therefore, the selection of the appropriate speed control method depends on the specific requirements and characteristics of the application.

China factory Gear Coupling Flexible Fluid Flange HRC Spacer Pin Mh Rigid Nm Jaw Steel Chain Brake Standard Drum Wheel Rolling Shaft Steel Transmission Parts  China factory Gear Coupling Flexible Fluid Flange HRC Spacer Pin Mh Rigid Nm Jaw Steel Chain Brake Standard Drum Wheel Rolling Shaft Steel Transmission Parts
editor by CX 2024-04-23

China Hot selling High Quality Machinery China Factory Transmission Drive Roller Chain Coupling Gear

Product Description

Welcome to Visit our wuyi CHINAMFG chain factory in CHINA.

all kinds of chain couplings, including as belows:

4012-4014-4016 ,,6018,6571,8018,8571,1571,12571 and so on.
 

Item Sprocket / plate wheel/gear
Standard DIN, KANA, ANSI, ISO, etc
Material C45, stainless steel SS304 & SS316, Cast iron
Bore Pilot bore, finished bore, taper bore
Surface Treatment Black oxided, Zinc plated, Electrophoresis, self color and so on
Heat treatment Teeth inductive and quenching hardened HRC45-50,High frequency quenching or no hardened
Process Forging, Cutting, Hobbing teeth, CNC Lathe machining

 

 
European Type 03B, 04B, 05B, 06B, 081B, 083B/084B, 085B, 086B, 08B, 10B, 12B, 16B, 20B, 24B, 28B, 32B,40B,48B with simplex, duplex and triplex
American Type 25, 35, 40, 50, 60, 80, 100, 120, 140, 160, 200, 240 with simplex or duplex and triplex

Double pitch sprockets   Type

C2042, C2052, C2062, C2082, C2040, C2050, C2060, C2080
sprocket Type Taper bore sprockets,Finished bore sprockets,Idler sprockets with ball bearing,Double simplex sprockets,Sprockets with split taper bushings,Sprockets with QD bushings,Double sprockets for 2 single chains,Type A & Type B, Single, Double, Triple -all kind sof standardf sprocket or wheel plate,and also can match with special conveyor chain, agricultural chain. or can make , according to customer reuqiryment
Business type Manufacturer/FACTORY
Main export market Europe,   South America, Southeast Asia,  Middle East, Africa
Manufacturing method Forged and then machined and hobbed 
Bitmap

Packing
Plywood Case/Pallet/cartons or according to customer reuqiryment

we are CHINAMFG chain factory from CHINA.
We make roller chains over 20 years. 
main ASA chains: —
main DIN chains:06b-08b-10b-12b-16b-20b-24b-32b
main motorcycle chains: H 520 520H 530
Our quality: middle level and good and stable. Follow up XIHU (WEST LAKE) DIS.HUA standard
We also exported many industrial sprockets together with our chains.
We mainly exported chains to South America AND Europe.

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chain coupling

How does the chain size affect the performance of a chain coupling?

The chain size has a significant impact on the performance of a chain coupling. The size of the chain refers to the physical dimensions of the roller chain used in the coupling, including the pitch, roller diameter, and width. Here are some key ways in which the chain size affects the performance of a chain coupling:

  • Torque Capacity: The chain size directly affects the torque capacity of the chain coupling. Larger chain sizes are generally capable of transmitting higher torque loads due to their increased contact area and greater strength. Smaller chain sizes, on the other hand, have lower torque capacities and are suitable for applications with lighter torque requirements.
  • Speed Capability: The chain size also influences the speed capability of the chain coupling. Larger chains can typically handle higher rotational speeds without experiencing issues such as excessive vibration or centrifugal forces. Smaller chain sizes may have limitations in terms of maximum allowable speeds and may not be suitable for high-speed applications.
  • Service Life: The selection of an appropriate chain size is crucial for achieving the desired service life of the chain coupling. If the chain is undersized for the application, it may experience premature wear, fatigue, and ultimately fail under the operating conditions. Conversely, using an oversized chain may result in unnecessary costs, increased weight, and reduced efficiency.
  • Space Constraints: The physical size of the chain can also impact the overall dimensions and installation requirements of the chain coupling. Larger chain sizes may require more space for proper installation, including clearance for the chain links and sprockets. In applications with limited space, choosing a smaller chain size may be necessary to ensure proper fit and operation.
  • Compatibility: The chain size should be compatible with the sprockets and other components of the chain coupling. It is important to ensure that the chain and sprockets are designed to work together, with matching dimensions and tooth profiles. Using an incompatible chain size can lead to poor engagement, increased wear, and reduced overall performance.

When selecting the appropriate chain size for a chain coupling, it is essential to consider the specific requirements of the application, including torque, speed, space limitations, and compatibility with other components. Consulting the manufacturer’s recommendations and guidelines is crucial to ensure the optimal chain size selection for the desired performance, reliability, and longevity of the chain coupling.

chain coupling

What are the key components of a chain coupling?

A chain coupling consists of several key components that work together to transmit power and accommodate misalignments. Here are the main components of a chain coupling:

  • Sprockets: Sprockets are the toothed wheels that engage with the chain. They are typically made of steel or other durable materials and have specially designed teeth that mesh with the chain rollers. The sprockets provide the driving and driven connections, transmitting torque from one shaft to another.
  • Roller Chain: The roller chain is a series of interconnected links with rollers between them. It is looped around the sprockets, with the rollers engaging with the sprocket teeth. The roller chain transfers the rotational motion from the driving sprocket to the driven sprocket, allowing power transmission between the shafts.
  • Connecting Pins: Connecting pins are used to join the links of the roller chain together, forming a continuous loop. These pins are inserted through the pin holes in the chain links and secured with retaining clips or other fasteners. They ensure the integrity and strength of the chain.
  • Bushings or Bearings: Bushings or bearings are used to support the shafts and allow them to rotate smoothly within the chain coupling. They are typically inserted into the bores of the sprockets and provide a low-friction interface between the shaft and the coupling components.
  • Guard or Cover: In some chain couplings, a guard or cover is added to enclose the sprockets and chain. This serves as a protective barrier, preventing contact with moving parts and reducing the risk of accidents or injuries. The guard or cover also helps to contain lubrication and protect the chain from contaminants.
  • Lubrication: Lubrication is essential for the smooth operation and longevity of a chain coupling. Proper lubrication reduces friction, wear, and noise. Lubricants, such as chain oil or grease, are applied to the chain and sprockets to minimize frictional losses and prevent premature wear.

These components work together to provide a reliable and efficient power transmission in chain couplings. The sprockets engage with the roller chain, and as one sprocket rotates, it drives the chain, causing the other sprocket and the connected shaft to rotate. The roller chain and its components, along with lubrication, allow for flexibility and compensation of misalignment between the shafts.

chain coupling

What are the disadvantages of chain couplings?

  • Backlash: Chain couplings can exhibit a certain degree of backlash or play due to the clearances between the chain rollers and the sprocket teeth. This can result in reduced precision and accuracy in applications where precise motion control is required.

  • Noise and Vibration: The engagement between the chain and sprockets can generate noise and vibration during operation. This can be problematic in applications where noise reduction is important or where excessive vibration can affect the performance or integrity of the machinery.

  • Maintenance Requirements: While chain couplings are relatively easy to maintain, they still require regular attention. Lubrication of the chain and sprockets is essential to reduce wear and friction. Additionally, periodic inspection and adjustment of chain tension are necessary to ensure proper operation. Neglecting maintenance tasks can lead to premature wear, decreased efficiency, and potential coupling failure.

  • Space and Weight: Chain couplings occupy a certain amount of space due to the presence of sprockets and the length of the chain. In applications with space constraints, the size of the coupling may limit its usability. Additionally, the weight of the coupling components can be a consideration in applications where weight reduction is important.

  • Limitations in High-Speed Applications: Chain couplings may have limitations in high-speed applications. At high rotational speeds, the centrifugal forces acting on the chain and sprockets can increase, potentially causing stress and reducing the efficiency of the coupling. In such cases, alternative coupling designs, such as gear or flexible shaft couplings, may be more suitable.

  • Wear and Service Life: Like any mechanical component, chain couplings are subject to wear over time. The chain and sprockets can experience gradual wear and elongation, requiring eventual replacement. The service life of a chain coupling depends on factors such as the operating conditions, maintenance practices, and the quality of the components used.

While chain couplings offer several advantages, it is important to consider these disadvantages and evaluate their impact based on the specific application requirements. Proper maintenance, periodic inspection, and careful consideration of design factors can help mitigate these disadvantages and ensure optimal performance and longevity of the chain coupling.

China Hot selling High Quality Machinery China Factory Transmission Drive Roller Chain Coupling Gear  China Hot selling High Quality Machinery China Factory Transmission Drive Roller Chain Coupling Gear
editor by CX 2024-04-23

China Custom Type E Brass Male adapter Assembled Hose Fitting Fluid Safety Camlock Coupling

Product Description

Type E Brass Male Adpater Assembled Hose Fitting Fluid Safety Camlock Coupling

Brass cam and groove coupler &adapter made according to standard A-A-59326(original standard Mil-C-27487), size from 1/2″ to 6″.Camlock coupling provides a simple and reliable way to connect and disconnect hoses without any tools during installation. Brass camlock connects PVC hose, tubing, etc., It’s suitable for using in storage tanks, marine refueling systems, pumps, fuel tanks and other occasions. Brass camlock is a good choice, it has good corrosion resistance and long service life, convenient operation,which can save time, tools and manpower.

Product Description:
body materials: Brass
handle: Brass
Gaskets:Buna-N (NBR), EPDM
The thread of camlock fittings are BSP,BSPT,NPT,G (ISO 228.1) and R (DIN2999).
SIZE:1/2″to 6″
pressure :75-250 Psi( depending on size and temperature)
Operating temperature :-40 to 145ºC
Manufacture method:Forging and casting
Cam and groove couplings use and connection mode: Type B camlock can usually be used with type A, type E, type F, type DP (Dust Plug) of the same size. To make a connection, simply slide the camlock adapter into the camlock coupling and with normal hand pressure, press the cam levers down.

Brass camlock fittings operating pressure
 

                  size              Working Pressure
1/2″ – 2″ 250 Psi
2-1/2″ 150 Psi
3″ 125 psi
4″ 100 psi
5″ – 6″ 75 psi

 

 

Our Advantage

We are experienced as we have been in this industry as a manufacturer for more than 10 years. Both of quality and service are highly guaranteed. Absolutely prompt delivery. We can produce according to specific drawings from customers. Welcome OEM/ODM project. Strict control on quality. High efficient and well trained sale service team.  ISO9001, CE and SGS certified.

FAQ

1.Q: Are you a producer or trading company?
A: We are an experienced manufacturer. We own production line and kinds of machines.  
2. Can you make our specific logo on the part?
Yes please provide me your logo and we will make your logo on the part.
3. Can you manufacture products according to my drawings?
Yes we can manufacturer according to client’s drawings if drawings or samples are available. We are experienced enough to make new tools.
4. Q: Can I get some samples?
A: We are honored to offer you our samples. Normally it is for free like 3-5 pcs. It is charged if the samples are more than 5 pcs. Clients bear the freight cost.
5. Q: How many days do you need to finish an order?
A: Normally it takes about 30 days to finish the order. It takes more time around CHINAMFG season, or if the order involves many kinds of different products.  
6. what kind of rubber washer do you apply to camlock couplings?
Normally we use NBR gasket.

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fluid coupling

Fluid Couplings in Conjunction with Electric Motors

Yes, fluid couplings can be used in conjunction with electric motors to provide a reliable and efficient power transmission solution. When coupled with an electric motor, the fluid coupling serves as a mechanical torque converter, enabling smooth start-ups and gradual acceleration of the driven load.

The combination of a fluid coupling and an electric motor offers several advantages:

  • Soft Start: When the electric motor is switched on, it accelerates gradually as the fluid coupling allows the torque to build up slowly. This soft start feature reduces mechanical stress on the driven equipment and minimizes the impact on the electrical supply, preventing voltage drops and surges.
  • Overload Protection: Fluid couplings can automatically disengage when the load exceeds a certain threshold, providing overload protection to both the motor and the driven equipment. This feature helps prevent damage to the system during abrupt load changes or stall conditions.
  • Vibration Damping: The fluid in the coupling acts as a damping medium, reducing vibration and shock loads during start-ups and sudden load changes. This contributes to smoother operation and extends the lifespan of the connected machinery.
  • Energy Efficiency: By facilitating soft start and controlling torque transmission, fluid couplings improve the energy efficiency of the system. They reduce the inrush current during start-up, which can lead to significant energy savings in the long run.
  • Variable Speed Control: In some configurations, fluid couplings can be combined with Variable Frequency Drives (VFDs) to provide variable speed control. The VFD regulates the speed of the electric motor, while the fluid coupling ensures smooth and controlled power transmission to the driven equipment.

Overall, the combination of a fluid coupling with an electric motor is a versatile solution that finds applications in various industries. It allows for reliable and controlled power transmission, protecting both the motor and the driven equipment while improving system efficiency.

fluid coupling

Cost Implications of Using Fluid Couplings in Comparison to Other Power Transmission Methods

The cost implications of using fluid couplings in power transmission depend on various factors, including the application requirements, the size of the system, and the operational conditions. While fluid couplings offer several advantages, they may have different cost considerations compared to other power transmission methods like mechanical clutches, VFDs (Variable Frequency Drives), and direct mechanical drives.

1. Initial Investment:

The initial cost of a fluid coupling can be higher than that of a mechanical clutch or a direct mechanical drive. Fluid couplings contain precision components, including the impeller and turbine, which can impact their initial purchase price.

2. Maintenance Costs:

Fluid couplings are generally considered to have lower maintenance costs compared to mechanical clutches. Mechanical clutches have wear and tear components that may require more frequent replacements, leading to higher maintenance expenses over time.

3. Energy Efficiency:

Fluid couplings are highly efficient in power transmission, especially during soft-start applications. Their ability to reduce shock loads and provide a smooth acceleration can result in energy savings and operational cost reductions.

4. Space and Weight:

Fluid couplings are usually more compact and lighter than some mechanical clutches, which can be advantageous in applications with space constraints or weight limitations.

5. Specific Application Considerations:

The suitability and cost-effectiveness of fluid couplings versus other power transmission methods can vary based on specific application requirements. For example, in soft-start applications, fluid couplings may be the preferred choice due to their ability to reduce mechanical stress and protect connected equipment.

6. Lifespan and Reliability:

While the initial cost of a fluid coupling might be higher, their longevity and reliability can lead to lower overall life cycle costs compared to other power transmission methods.

In conclusion, the cost implications of using fluid couplings in power transmission depend on the particular application and the total cost of ownership over the equipment’s lifespan. Although fluid couplings may have a higher initial investment, their long-term reliability, energy efficiency, and lower maintenance costs can make them a cost-effective choice in many industrial applications.

fluid coupling

Improvement of Starting Performance in Large Machines with Fluid Couplings

Fluid couplings play a crucial role in enhancing the starting performance of large machines, especially those with high inertia loads. Here’s how a fluid coupling achieves this improvement:

  • Smooth Startup: When a machine equipped with a fluid coupling starts, the input shaft begins to rotate, and the impeller starts to churn the fluid inside the coupling. This action creates a hydrodynamic torque transfer between the impeller and the turbine. As the fluid circulates and builds up torque, the output shaft begins to accelerate smoothly without any sudden jolts or shocks.
  • Inertia Compensation: In large machines, the rotating mass and initial resistance to motion can be significant. The fluid coupling’s ability to transmit torque gradually allows it to compensate for the inertia of the driven load. This means that even with heavy loads, the fluid coupling can slowly bring the machine up to its operating speed without subjecting the mechanical components to excessive stress.
  • Overload Protection: During startup, if the machine encounters an unexpected overload or jam, the fluid coupling provides a level of protection. The fluid coupling will slip, limiting the torque transmitted to the output shaft, thus preventing damage to the machine and associated components.
  • Reduction of Electrical Stress: In machines powered by electric motors, the use of a fluid coupling reduces the electrical stress during startup. As the fluid coupling gradually accelerates the load, it prevents abrupt spikes in electrical current, resulting in a smoother and controlled power draw from the electrical supply.

By offering smooth startup, inertia compensation, overload protection, and reduced electrical stress, a fluid coupling significantly improves the starting performance of large machines, ensuring their longevity, reliability, and overall operational efficiency.

China Custom Type E Brass Male adapter Assembled Hose Fitting Fluid Safety Camlock Coupling  China Custom Type E Brass Male adapter Assembled Hose Fitting Fluid Safety Camlock Coupling
editor by CX 2024-04-23

China Custom Yox-320 Engine Shaft Motor Stainless Steel Torque Converter Fluid Coupling

Product Description

 

Product Description

A fluid coupling consists of 2 parts: the turbine and the pump. There are also blades inside, which are placed at an angle. The pump is mounted on the drive shaft end, while the turbine is on the driven shaft. When fluid enters the pump, the drive shaft rotates under the action of centrifugal force. When you add a reactor, it becomes a torque converter. Its main uses are industrial and marine applications.

 

Product Parameters

 

Fluid Coupling Specifications

Selection power table (KW)

Technical Data Sheet of Constant Filling Fluid Couplings YOX-Series

Item no. 600 (r/min) 750 (r/min) 1000 (r/min) 1500 (r/min) 3000 (r/min) Lquid(L) Weight(KG)
YOX-190       0.6-1.1 4.5-9.0 0.4-0.8 8.0
YOX-200       0.75-1.5 5.5-11 0.5-1.0 9.5
YOX-220     0.4-0.8 1.1-2.2 10-18.5 0.8-1.6 14
YOX-250     0.7-1.5 2.5-5.0 15-30 1.1-2.2 15
YOX-280     1.5-3.0 4.0-7.5 37-60 1.5-3.0 18
YOX-320   1.1-2.2 2.7-5.0 7.5-15 45-0 2.5-5.0 28
YOX-340   1.6-3.0 3.0-7.0 11-22 45-80 3.0-6.0 30
YOX-360   2.0-3.8 4.5-9.0 15-30 50-100 3.5-7.0 46
YOX-400   3.0-6.0 7.5-15 22-45 80-145 4.6-9.0 65
YOX-420   3.5-7 11-18.5 37-60   6.5-12 66
YOX-450   6.1-11 14-28 40-75   6.5-13 70
YOX-500   10-19 26-50 75-132   10-19 133
YOX-560   19-30 45-90 132-250   14-27 158
YOX-600 12-24 25-50 60-120 200-375   24-40 170
YOX-650 23-45 40-80 90-185 280-500   25-46 210
YOX-710 30-60 60-115 150-280     37-60 310
YOX-750 40-80 80-160 200-360     40-80 348
YOX-800 45-90 110-220 280-500     50-95 420
YOX-1000 140-280 270-550       70-140 510

Related products

 

 

 

Company Profile

 

Our Equipments

Main production equipment:
Large lathe, surface grinder, milling machine, gear shaper, spline milling machine, horizontal broaching machine, gear hobbing machine, shaper, slotting machine, bench drilling machine, radial drilling machine, boring machine, band sawing machine, horizontal lathe, end milling machine, crankshaft grinder, CNC milling machine, casting equipment, etc.
Inspection equipment:
Dynamic balance tester, high-speed intelligent carbon and sulfur analyzer, Blochon optical hardness tester, Leeb hardness tester, magnetic yoke flaw detector, special detection, modular fixture (self-made), etc.

Machining equipments

 

Heat equipment

 

 

Our Factory

 

Application – Photos from our partner customers

Company Profile
Our leading products are mechanical transmission basic parts – couplings, mainly including universal couplings, drum gear couplings, elastic couplings and other 3 categories of more than 30 series of varieties. It is widely used in metallurgical steel rolling, wind power, hydropower, mining, engineering machinery, petrochemical, lifting, paper making, rubber, rail transit, shipbuilding and marine engineering and other industries.
Our factory takes the basic parts of national standards as the benchmark, has more than 40 years of coupling production experience, takes “scientific management, pioneering and innovation, ensuring quality and customer satisfaction” as the quality policy, and aims to continuously provide users with satisfactory products and services. The production is guided by reasonable process, and the ISO9001:2015 quality management system standard is strictly implemented. We adhere to the principle of continuous improvement and innovation of coupling products. In recent years, it has successfully developed 10 national patent products such as SWF cross shaft universal coupling, among which the double cross shaft universal joint has won the national invention patent, SWF cross shaft universal coupling has won the new product award of China’s general mechanical parts coupling industry and the ZHangZhoug Province new product science and technology project.
Our factory has strong technical force, excellent process equipment, complete professional production equipment, perfect detection means, excellent after-sales service, various products and complete specifications. At the same time, we can provide the design and manufacturing of special non-standard products according to the needs of users. Our products sell well at home and abroad, and are trusted by the majority of users. We sincerely welcome friends from all walks of life at home and abroad to visit and negotiate for common development.p

 

 

 

 

 

 

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

fluid coupling

Advancements and Innovations in Fluid Coupling Technology

Fluid coupling technology has undergone significant advancements and innovations over the years, leading to improved performance, efficiency, and versatility. Some notable advancements include:

  • Variable Fill Fluid Couplings: These modern fluid couplings feature a variable fill design that allows for better control of the power transmission. By adjusting the fill level of the coupling, it becomes possible to optimize torque transmission and efficiency across a wider range of operating conditions.
  • Electronic Control: The integration of electronic control systems has brought a new level of intelligence to fluid couplings. Electronic control allows for precise monitoring and adjustment of the coupling’s operation, enabling smoother start-ups, better load sharing, and protection against excessive loads.
  • Smart Coupling Technologies: Some fluid coupling manufacturers offer smart coupling technologies that incorporate sensors and data analytics. These smart couplings can monitor performance parameters in real-time, detect anomalies, and provide valuable insights into the overall system health.
  • High-Temperature Applications: Advancements in material science have led to the development of fluid couplings capable of operating at higher temperatures. This makes them suitable for use in demanding applications, such as heavy industries and high-temperature environments.
  • Efficiency Improvements: Manufacturers have focused on enhancing the overall efficiency of fluid couplings. By reducing internal losses and improving fluid circulation, modern fluid couplings offer higher efficiency, which translates into energy savings and reduced operating costs.
  • Integration with Variable Frequency Drives (VFDs): Fluid couplings can now be integrated with VFDs, combining the benefits of both technologies. The VFD allows for variable speed control, while the fluid coupling provides soft start and overload protection, creating a versatile and efficient power transmission system.

These advancements in fluid coupling technology have made them even more reliable, adaptable, and suitable for various industrial applications. As technology continues to evolve, fluid couplings are likely to see further improvements, making them an integral part of modern power transmission systems.

fluid coupling

Fluid Coupling’s Handling of Load Changes during Operation

Fluid couplings are designed to efficiently handle changes in load conditions during operation, providing smooth and controlled power transmission. Here’s how fluid couplings accomplish this:

1. Torque Sensing: Fluid couplings are torque-sensitive devices. As the load on the driving side varies, the torque transmitted through the fluid coupling adjusts accordingly. When the load increases, the fluid coupling allows for some slip between the input and output sides, absorbing the excess torque. Conversely, when the load decreases, the fluid coupling reduces slip and transmits more torque, accommodating the new load conditions.

2. Load Distribution: In multi-drive systems, fluid couplings help to distribute the load evenly among connected equipment. When one machine experiences a higher load, the fluid coupling redistributes torque to prevent overloading of a specific component, ensuring a balanced power distribution.

3. Smooth Power Transmission: Fluid couplings offer a smooth and gradual transmission of power, even during load changes. Unlike mechanical clutches or direct couplings, fluid couplings provide a dampening effect, reducing shock loads and torsional vibrations when the load fluctuates. This minimizes stress on the connected machinery and enhances overall system reliability.

4. Soft Start and Stop: One of the significant advantages of fluid couplings is their ability to facilitate soft start and stop operations. During startup, the fluid coupling allows for controlled slip, gradually increasing the speed of the driven equipment. Similarly, during shutdown, the fluid coupling smoothly decelerates the connected machinery, preventing sudden stops that could cause damage or excessive wear.

5. Overload Protection: In situations where the load surpasses the rated capacity, the fluid coupling acts as an overload protector. By slipping and absorbing excess torque, it prevents damage to the connected equipment and the fluid coupling itself. This overload protection contributes to the safety and longevity of the entire system.

6. Automatic Adjustment: Fluid couplings automatically adjust to variations in load conditions without the need for manual intervention. This feature makes them suitable for applications with changing load demands, such as conveyors, crushers, pumps, and fans.

Overall, the ability of fluid couplings to handle changes in load conditions ensures stable and efficient power transmission while protecting the machinery from abrupt stress and wear. This makes fluid couplings an excellent choice for various industrial applications that require reliable and flexible power transfer.

fluid coupling

Controlling Torque and Rotational Speed with Fluid Couplings

A fluid coupling plays a crucial role in controlling torque and rotational speed in power transmission systems. The principle behind its operation allows for smooth torque transmission while offering some level of speed control:

  • Torque Transmission: When power is applied to the input side (also known as the driving side) of the fluid coupling, the impeller starts to rotate and accelerates the transmission fluid inside the housing. The kinetic energy of the moving fluid creates a rotating flow pattern that transfers torque to the output side (also known as the driven side) of the coupling. This torque transfer enables the connected machinery or equipment to start smoothly without any shock loading.
  • Slip: In a fluid coupling, there is always a slight difference in speed between the input and output sides due to the viscous nature of the fluid. This speed difference is known as slip. The slip allows the fluid coupling to protect the connected components from sudden torque spikes and vibrations. If the output side experiences an abrupt load increase or jam, the slip absorbs the excess torque, preventing damage to the drivetrain.
  • Speed Control: While fluid couplings are not as efficient in speed control as variable-speed drives, they do offer some inherent speed control characteristics. The amount of slip in the fluid coupling affects the output speed relative to the input speed. By adjusting the fill level of the fluid coupling or using different fluid viscosities, it is possible to fine-tune the speed at which the output shaft rotates. However, it’s important to note that this speed control is limited compared to other speed control mechanisms.

Overall, fluid couplings provide a reliable and efficient means of controlling torque during power transmission. Their ability to dampen torsional vibrations and provide overload protection makes them suitable for various applications where smooth torque transfer and protection against shock loads are essential.

China Custom Yox-320 Engine Shaft Motor Stainless Steel Torque Converter Fluid Coupling  China Custom Yox-320 Engine Shaft Motor Stainless Steel Torque Converter Fluid Coupling
editor by CX 2024-04-22

China Hot selling China Manufacturer Flexible Shaft Sprocket Roller Chain Coupling Custom for

Product Description

Product Description

 

Hot Selling GL Type Spline Rigid Shaft Couplings Roller Chain Coupling For Industry Machine

FEATURES
Manufactured according to relevant industrial standards 
Available in many sizes, ratings, and product types, including flexible shaft couplings and OK couplings 
Fabricated from a variety of high-grade steel 

BENEFITS
Several surface treatment processes protect against corrosion  
Customized products are available 
Large couplings withstand very high torque 
Flexible shaft couplings compensate for shaft misalignment

The chain coupling consists of two-strand roller chains, 2 sprockets and AL-Alloy cover, features simple and compact structure, and high flexibility, power transmission capability and durability.

What’s more ,the chain coupling allows simple connection/disconnection, and the use of the housing enhances safety and durability.    

The number of roller depends CHINAMFG the specific application

Chain No. Pitch

P

mm

Roller diameter
d1max

mm

Width between inner plates
b1min

mm

Pin diameter
d2max

mm

Pin length Inner plate depth
h2max

mm

Plate thickness

Tmax

mm

Tensile strength

Qmin

kN/lbf

Average tensile strength

Q0
kN

Weight per meter
q

kg/m

Lmax

mm

Lcmax

mm

08AF36 12.700 7.95 21.70 3.96 30.8 32.1 12.00 1.50 13.8/3135.36 16.20 1.070
10AF13 15.875 10.16 16.31 5.08 27.6 29.1 15.09 2.03 22.2/5045 27.50 1.350
10AF71 15.875 10.16 19.00 5.08 30.5 32.2 15.09 2.03 21.8/4901 24.40 1.480
*10AF75 15.875 10.16 45.60 5.08 57.0 58.5 15.09 2.03 21.8/4901 24.40 2.540
12AF2 19.050 11.91 19.10 5.94 32.6 34.4 18.00 2.42 31.8/7227 38.20 1.900
12AF6 19.050 11.91 18.80 5.94 31.9 33.5 18.00 2.42 31.8/7227 38.20 1.870
12AF26 19.050 11.91 19.36 5.94 31.9 33.5 18.00 2.42 31.8/7227 38.20 1.940
12AF34 19.050 11.91 19.00 5.94 31.9 31.9 18.00 2.42 31.1/7066 38.20 1.860
12AF54 19.050 11.91 19.50 5.84 31.9 31.9 18.00 2.29 31.1/7066 38.20 1.607
*12AF97 19.050 11.91 35.35 5.94 48.8 50.5 18.00 2.42 31.8/7149 38.20 2.630
*12AF101 19.050 11.91 37.64 5.94 51.2 52.9 18.00 2.42 31.8/7149 38.20 1.990
*12AF124 19.050 11.91 20.57 5.94 33.9 35.7 18.00 2.42 31.8/7149 38.20 1.910
16AF25 25.400 15.88 25.58 7.92 42.4 43.9 24.00 3.25 56.7/12886 63.50 3.260
*16AF40 25.400 15.88 70.00 7.92 87.6 91.1 24.00 3.25 56.7/12886 63.50 5.780
*16AF46 25.400 15.88 36.00 7.92 53.3 56.8 24.00 3.25 56.7/12886 63.50 3.880
*16AF75 25.400 15.88 56.00 7.92 73.5 76.9 24.00 3.25 56.7/12746 63.50 5.110
*16AF111 25.400 15.88 45.00 7.92 62.7 65.8 24.00 3.25 56.7/12746 63.50 4.480
*16AF121 25.400 15.88 73.50 7.92 91.3 94.7 24.00 3.25 56.7/12746 63.50 6.000

*The number of roller depends CHINAMFG the specific application

Chain No. Pitch
P

mm

Roller diameter
d1max

mm

Width between inner plates
b1min

mm

Pin diameter
d2max

mm

Pin length Inner plate depth
h2max

mm

Plate thickness

Tmax

mm

Tensile strength

Qmin

kN/lbf

Average tensile strength

Q0

kN

Weight per meter
q

kg/m

Lmax

mm

Lcmax

mm

*20AF44 31.750 19.05 32.00 9.53 53.5 57.8 30.00 4.00 86.7/19490 99.70 4.820
*24AF27 38.100 22.23 75.92 11.10 101.0 105.0 35.70 4.80 124.6/28571 143.20 9.810
*06BF27 9.525 6.35 18.80 3.28 26.5 28.2 8.20 1.30 9.0/2045 9.63 0.770
*06BF31 9.525 6.35 16.40 3.28 23.4 24.4 8.20 1.30 9.0/2045 9.63 0.660
*06BF71 9.525 6.35 16.50 3.28 24.5 25.6 8.20 1.30 9.0/2571 9.63 0.830
08BF97 12.700 8.51 15.50 4.45 24.8 26.2 11.80 1.60 18.0/4989.6 19.20 0.980
*08BF129 12.700 8.51 35.80 4.45 45.1 46.1 11.80 1.60 18.0/4989.6 19.02 1.500
10BF21 15.875 10.16 42.83 5.08 52.7 54.1 14.70 1.70 22.0/5000 25.30 2.260
10BF43 15.875 7.03 27.80 5.08 39.0 40.6 14.70 2.03 22.4/5090 25.76 1.140
*10BF43-S 15.875 10.00 27.80 5.08 39.0 40.6 14.70 2.03 22.4/5090 25.76 1.800
*16BF75 25.400 15.88 27.50 8.28 47.4 50.5 21.00 4.15/3.1 60.0/13488 66.00 3.420
*16BF87 25.400 15.88 35.00 8.28 54.1 55.6 21.00 4.15/3.1 60.0/13488 66.00 3.840
*16BF114 25.400 15.88 49.90 8.28 69.0 72.0 21.00 4.15/3.1 60.0/13488 66.00 4.740
*20BF45 31.750 19.05 55.01 10.19 76.8 80.5 26.40 4.5/3.5 95.0/21356 104.50 6.350
*24BF33 38.100 25.40 73.16 14.63 101.7 106.2 33.20 6.0/4.8 160.0/35968 176.00 11.840

Advantages:

1. Material:  C45 steel, Aluminum, Rubber and plastic etc.

2. High efficiency in transmission

3. Finishing: blacken, phosphate-coat, and oxidation.

4. Different models suitable for your different demands

5. Application in wide range of environment.

6. Quick and easy mounting and disassembly.

7. Resistant to oil and electrical insulation.

8. Identical clockwise and anticlockwise rotational characteristics.

9. Small dimension, low weight, high transmitted torque.

10. It has good performance.
 

Partnerships Reliable Supply-Chain:

Based on our experienced team and strict, effective supply chain management, Granville products deliver premium quality, and performance our customers have relied on for years. From a full range of bearings, mounted bearing units, power transmission products, and related markets around the world, we provide the industry’s most comprehensive range of qualified products available today.

Advantage Manufacturing Processesand Quality Control:

01 Heat Treatment

02 Centerless Grinding Machine 11200 (most advanced)

03 Automatic Production Lines for Raceway

04 Automatic Production Lines for Raceway

05 Ultrasonic Cleaning of Rings

06 Automatic Assembly

07 Ultrasonic Cleaning of Bearings

08 Automatic Greasing, Seals Pressing

09 Measurement of Bearing Vibration (Acceleration)

10 Measurement of Bearing Vibration (Speed)

11 Laser Marking

12 Automatic Packing

1 Prevent from damage.
2. As customers’ requirements, in perfect condition.
3. Delivery : As per contract delivery on time
4. Shipping : As per client request. We can accept CIF, Door to Door etc. or client authorized agent we supply all the necessary assistant.

FAQ

Q 1: Are you a trading company or a manufacturer?
A: We are a professional manufacturer specializing in manufacturing various series of couplings.

Q 2:Can you do OEM?
Yes, we can. We can do OEM & ODM for all the customers with customized artworks in PDF or AI format.

Q 3:How long is your delivery time?
Generally, it is 20-30 days if the goods are not in stock. It is according to quantity.

Q 4: How long is your warranty?
A: Our Warranty is 12 months under normal circumstances.

Q 5: Do you have inspection procedures for coupling?
A:100% self-inspection before packing.

Q 6: Can I have a visit to your factory before the order?
A: Sure, welcome to visit our factory.

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

chain coupling

Can chain couplings accommodate axial misalignment?

Chain couplings are primarily designed to accommodate angular misalignment between the connected shafts. However, they have limited ability to handle axial misalignment, which refers to the situation where the two shafts are not perfectly aligned along their common axis.

Unlike some other types of couplings, such as flexible beam or disc couplings, chain couplings are not specifically designed to handle significant axial misalignment. The primary function of a chain coupling is to transmit torque between the shafts while allowing for some degree of angular displacement.

While chain couplings can tolerate a small amount of axial misalignment, excessive axial displacement can lead to various issues. It can cause increased stress on the coupling components, such as the roller chain, sprockets, and connecting pins, leading to accelerated wear and potential failure. Additionally, excessive axial misalignment can result in decreased power transmission efficiency and increased vibration and noise during operation.

If significant axial misalignment is anticipated in an application, it is generally recommended to consider alternative coupling options that are specifically designed to handle axial misalignment, such as double-flex or flexible beam couplings. These couplings have greater flexibility and can better accommodate axial displacement without compromising performance and reliability.

It is important to consult the manufacturer’s specifications and guidelines for the specific chain coupling being used to understand its limitations regarding axial misalignment. If axial misalignment is unavoidable, it may be necessary to implement additional measures, such as shaft guides or spacers, to minimize the impact of misalignment on the chain coupling and the connected machinery or equipment.

In summary, while chain couplings can tolerate a certain degree of axial misalignment, their primary function is to accommodate angular misalignment. Excessive axial misalignment should be avoided, and alternative coupling options should be considered if significant axial displacement is expected in an application.

chain coupling

What are the maintenance requirements for chain couplings?

Maintaining chain couplings is essential for their reliable and efficient operation over time. Regular maintenance helps prevent premature wear, reduces the risk of unexpected failures, and prolongs the lifespan of the coupling. Here are some key maintenance requirements for chain couplings:

  • Lubrication: Proper lubrication is crucial for the smooth operation of chain couplings. Regularly lubricate the roller chain and sprockets with the recommended lubricant. Follow the manufacturer’s guidelines regarding the type of lubricant to use and the frequency of lubrication. Lubrication helps reduce friction, wear, and noise, and it extends the service life of the coupling.
  • Inspection: Regularly inspect the chain coupling for signs of wear, damage, or misalignment. Check the sprockets, roller chain, connecting pins, and bushings or bearings for any abnormalities. Look for worn teeth, elongation of the roller chain, loose or missing fasteners, and excessive play in the coupling. Address any issues promptly to prevent further damage and ensure the coupling’s proper functioning.
  • Tension Adjustment: Check the tension of the roller chain regularly. Improper chain tension can lead to premature wear and affect the coupling’s performance. Follow the manufacturer’s guidelines for the correct chain tension and make adjustments as necessary. Proper tension ensures optimal power transmission and helps accommodate misalignments.
  • Alignment: Monitor the alignment of the shafts connected by the chain coupling. Misalignment can cause excessive stress on the coupling components and lead to premature failure. If misalignment is detected, take the necessary corrective measures, such as realigning the shafts or using alignment tools. Proper alignment promotes smooth operation and prolongs the life of the coupling.
  • Contamination Control: Protect the chain coupling from contamination by keeping the surrounding area clean. Dust, dirt, debris, and moisture can affect the coupling’s performance and accelerate wear. Use appropriate covers or guards to shield the coupling from external contaminants. Regularly clean the coupling and remove any debris that may have accumulated.
  • Periodic Replacement: Over time, the components of a chain coupling can experience wear and fatigue. Periodically replace worn or damaged components, such as sprockets, roller chains, connecting pins, and bushings or bearings, with new ones. Follow the manufacturer’s recommended maintenance schedule for component replacement to ensure the coupling’s reliability and prevent unexpected failures.
  • Documentation: Maintain proper documentation of the maintenance activities performed on the chain coupling. Keep records of lubrication schedules, inspections, adjustments, and component replacements. This documentation helps track the maintenance history of the coupling and provides valuable information for future reference and troubleshooting.

By following these maintenance requirements, you can ensure the optimal performance, longevity, and reliability of your chain coupling. Regular maintenance minimizes the risk of unexpected downtime, reduces repair costs, and maximizes the efficiency of your machinery or equipment.

chain coupling

What is a chain coupling?

A chain coupling is a mechanical device used to connect two rotating shafts in a power transmission system. It consists of two sprockets or toothed wheels and a roller chain that meshes with the sprocket teeth. The sprockets are mounted on the respective shafts and linked together by the chain, allowing torque to be transmitted from one shaft to the other.

Chain couplings are designed to provide a flexible and reliable connection between shafts while accommodating misalignment between them. They are known for their ability to compensate for angular, parallel, and axial misalignments, making them suitable for a wide range of industrial applications.

The sprockets of a chain coupling typically have hardened teeth that engage with the rollers of the chain. The chain itself is made up of a series of interconnected links, each consisting of two plates joined by pins. The rollers are mounted on the pins, allowing them to rotate freely and mesh with the sprocket teeth.

One of the key advantages of chain couplings is their ability to transmit high torque loads. The engagement between the sprockets and the chain provides a positive drive, allowing for efficient power transfer even in demanding applications. Chain couplings are commonly used in heavy-duty machinery and equipment where large amounts of power need to be transferred, such as conveyors, mixers, crushers, and industrial drives.

Chain couplings also offer flexibility in shaft alignment. They can compensate for angular misalignment, which occurs when the shafts are not perfectly aligned at an angle. Additionally, they can accommodate parallel misalignment, where the shafts are offset from each other, as well as axial misalignment, which refers to the displacement along the axis of the shafts.

Proper lubrication is essential for the efficient operation and longevity of chain couplings. Lubricants such as oil or grease are applied to the chain and sprockets to reduce friction and wear. This helps to prevent heat buildup and ensures smooth rotation and power transmission.

Chain couplings are available in various sizes, configurations, and materials to suit different application requirements. The selection of a chain coupling depends on factors such as torque capacity, speed, shaft diameter, and misalignment tolerance.

In summary, chain couplings provide a flexible, reliable, and high-torque solution for connecting rotating shafts in power transmission systems. They offer the ability to compensate for misalignment, making them suitable for a wide range of industrial applications where efficient power transfer is crucial.

China Hot selling China Manufacturer Flexible Shaft Sprocket Roller Chain Coupling Custom for  China Hot selling China Manufacturer Flexible Shaft Sprocket Roller Chain Coupling Custom for
editor by CX 2024-04-22

China manufacturer Fluid Safety Male Female Quick Connector Groove Camlock Air Hose Coupling

Product Description

Product Description

Camlock couplings, also known as cam and groove couplings, are a type of quick disconnect coupling commonly used in industrial applications for the transfer of liquids, powders, and granules.

Consist of 2 main components: the male adapter (also known as the “cam” or “male end”) and the female coupler (also known as the “groove” or “female end”).
Types: A, B, C, D, E, F, DC, DP
Materials: 304/316 Stainless Steel, Copper, Aluminum, PP

Product Parameters

Camlock Coupling Dimensions & Parameters:

Type A Camlock Coupling
Item Thead DN ØA ØB H1 H SW
EG–A1/2″ 1/2″ 15 32 21.2 28 38 33
EQ–A3/4″ 4/3″ 20 32 21.2 28 38 33
EQ–A1″ 1″ 25 36.7 23.8 33.5 46.5 41
EQ–A 1 1/4″ 1 1/4″ 32 45.5 28.6 40 55 48
EQ-A1 1/2″ 1 1/2″ 40 53.4 36 42.5 58.5 56
EQ–A2″ 2 50 63 45.5 47.5 62.3 67.5
EQ–A2 1/2″ 2 1/2″ 65 75.7 56.4 50 68 83
EQ–A3″ 3 80 91.5 73.5 51 70 96.5
EQ-A4″ 4″ 100 119.5 0 53 76 124

 

Product name Camlock Quick Coupling
Customized support OEM, ODM
Place of Origin ZheJiang , China
Model Number A, B, C, D, E, F, DC, DP
Technics Cast
Connection Male and Female
Usage Oil Gas Water Industrial
Size 1/2″-8″

→ Click to View More Hoses and Other Fittings.

Applications

Hydraulic hoses are used in a variety of applications across industries such as construction, agriculture, mining, oil and gas, and transportation. Their features and capabilities make them indispensable in many industries.

Cooperation

RUNXI’s products are exported to more than 30 countries, such as Iran, Russia, USA, The UK, DAE, Korea, Vietnam, Iraq, Singapore, Indonesia, Azerbaijan and Japan,and some African countries, etc. We have obtained high praise from clients domestic and abroad due to the excellent quality and competitive price.

At RUNXI & JIAYAO Company, emphasis is placed on human resource development as we believe in the Group’s philosophy “Organization Development through Self Development”. We have competent professionally qualified and experienced staff in each of our functions. The Company assists & encourages its employees for their professional qualifications and also invests in developing staff through in-house, out-sourced and international training.

Company Profile

JIAYAO CO., LTD.(For manufacturing) & HangZhou RUNXI INTERNATIONAL TRADE CO., LTD. (For export) are located in Yuying Street, Guangchuan Town, Jing County, HangZhou City, ZheJiang Province, China. we are a technology-based enterprise which is specialized in the area of R&D, marketing of multiply rubber products, rubber hose production line and telecommunication towers.

Our company specializes in Telecom towers, High pressure hoses, Hydraulic hoses, SAE & DIN series hoses, Drilling Rotary hose, Choke & Kill Line, Bop hoses, Suction and Discharge hose, Fabric hoses, Metal Flexible hose, Fireproof hose, Silicone hose, Hose Assembly, and Hose Production Line, etc.

Packaging & Shipping

Certifications

FAQ

Q1. What is your terms of packing?

A: Generally, we pack our goods in neutral white wearable woven bags. If you have legally registered patent, 
we can pack the goods in your branded boxes after getting your authorization letters.

Q2. What is your terms of payment?
A: T/T 30% as deposit, and 70% before delivery. We’ll show you the photos of the products and packages 
before you pay the balance.

Q3. What is your terms of delivery?
A: EXW, FOB, CFR, CIF, DDU.

Q4. How about your delivery time?
A: Generally, it will take 20 to 60 days after receiving your advance payment. The specific delivery time depends 
on the items and the quantity of your order.

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

fluid coupling

Contribution of Fluid Coupling to the Longevity of Connected Equipment

A fluid coupling plays a crucial role in enhancing the longevity and protecting the connected equipment by providing the following benefits:

  • Shock Load Damping: When the equipment starts or stops, there can be sudden changes in torque, resulting in shock loads. The fluid coupling absorbs and dampens these shock loads, reducing stress and wear on the connected equipment.
  • Torsional Vibration Damping: Torsional vibrations can occur during the operation of the connected equipment, which can be damaging over time. The fluid coupling acts as a torsional damper, reducing these vibrations and preventing potential fatigue failure in the equipment.
  • Overload Protection: In case of sudden overloads or jamming of the connected equipment, the fluid coupling can slip and decouple the load, protecting both the equipment and the driving motor from excessive stress and damage.
  • Smooth Startup: During startup, the fluid coupling allows a gradual increase in torque, enabling a smooth and controlled acceleration of the connected equipment. This eliminates sudden jerks and reduces mechanical stress during the startup phase.
  • Load Distribution: The fluid coupling distributes the load evenly across the connected equipment, minimizing wear and tear on specific components and extending the overall lifespan of the machinery.
  • Reduced Maintenance: By reducing shock loads and vibrations, the fluid coupling helps decrease the frequency of maintenance and repairs required for the connected equipment, resulting in cost savings and improved uptime.
  • Energy Efficiency: The fluid coupling allows for efficient power transmission by reducing losses during startup and load changes. This, in turn, helps in lowering the overall energy consumption of the system and contributes to equipment longevity.
  • Contamination Prevention: The fluid coupling encapsulates the driving and driven components, providing a barrier that helps prevent contaminants such as dust, dirt, and moisture from entering the equipment’s internal components. This protection can extend the life of bearings and other sensitive parts.

Overall, a fluid coupling acts as a protective intermediary between the driving motor and the connected equipment, enhancing the system’s reliability, efficiency, and longevity by mitigating the effects of shocks, vibrations, and overloads.

fluid coupling

Cost Implications of Using Fluid Couplings in Comparison to Other Power Transmission Methods

The cost implications of using fluid couplings in power transmission depend on various factors, including the application requirements, the size of the system, and the operational conditions. While fluid couplings offer several advantages, they may have different cost considerations compared to other power transmission methods like mechanical clutches, VFDs (Variable Frequency Drives), and direct mechanical drives.

1. Initial Investment:

The initial cost of a fluid coupling can be higher than that of a mechanical clutch or a direct mechanical drive. Fluid couplings contain precision components, including the impeller and turbine, which can impact their initial purchase price.

2. Maintenance Costs:

Fluid couplings are generally considered to have lower maintenance costs compared to mechanical clutches. Mechanical clutches have wear and tear components that may require more frequent replacements, leading to higher maintenance expenses over time.

3. Energy Efficiency:

Fluid couplings are highly efficient in power transmission, especially during soft-start applications. Their ability to reduce shock loads and provide a smooth acceleration can result in energy savings and operational cost reductions.

4. Space and Weight:

Fluid couplings are usually more compact and lighter than some mechanical clutches, which can be advantageous in applications with space constraints or weight limitations.

5. Specific Application Considerations:

The suitability and cost-effectiveness of fluid couplings versus other power transmission methods can vary based on specific application requirements. For example, in soft-start applications, fluid couplings may be the preferred choice due to their ability to reduce mechanical stress and protect connected equipment.

6. Lifespan and Reliability:

While the initial cost of a fluid coupling might be higher, their longevity and reliability can lead to lower overall life cycle costs compared to other power transmission methods.

In conclusion, the cost implications of using fluid couplings in power transmission depend on the particular application and the total cost of ownership over the equipment’s lifespan. Although fluid couplings may have a higher initial investment, their long-term reliability, energy efficiency, and lower maintenance costs can make them a cost-effective choice in many industrial applications.

fluid coupling

Controlling Torque and Rotational Speed with Fluid Couplings

A fluid coupling plays a crucial role in controlling torque and rotational speed in power transmission systems. The principle behind its operation allows for smooth torque transmission while offering some level of speed control:

  • Torque Transmission: When power is applied to the input side (also known as the driving side) of the fluid coupling, the impeller starts to rotate and accelerates the transmission fluid inside the housing. The kinetic energy of the moving fluid creates a rotating flow pattern that transfers torque to the output side (also known as the driven side) of the coupling. This torque transfer enables the connected machinery or equipment to start smoothly without any shock loading.
  • Slip: In a fluid coupling, there is always a slight difference in speed between the input and output sides due to the viscous nature of the fluid. This speed difference is known as slip. The slip allows the fluid coupling to protect the connected components from sudden torque spikes and vibrations. If the output side experiences an abrupt load increase or jam, the slip absorbs the excess torque, preventing damage to the drivetrain.
  • Speed Control: While fluid couplings are not as efficient in speed control as variable-speed drives, they do offer some inherent speed control characteristics. The amount of slip in the fluid coupling affects the output speed relative to the input speed. By adjusting the fill level of the fluid coupling or using different fluid viscosities, it is possible to fine-tune the speed at which the output shaft rotates. However, it’s important to note that this speed control is limited compared to other speed control mechanisms.

Overall, fluid couplings provide a reliable and efficient means of controlling torque during power transmission. Their ability to dampen torsional vibrations and provide overload protection makes them suitable for various applications where smooth torque transfer and protection against shock loads are essential.

China manufacturer Fluid Safety Male Female Quick Connector Groove Camlock Air Hose Coupling  China manufacturer Fluid Safety Male Female Quick Connector Groove Camlock Air Hose Coupling
editor by CX 2024-04-22

China manufacturer Stainless Steel Electrostatic Spraying Compressed Fluid Pipe Fitting Equal Coupling

Product Description

Product Description

Aluminum compressed air pipe isometric direct is a common and effective way of connecting pipes. The main feature of this type of connection is the direct butt jointing of pipes without the use of additional joints or connecting devices.

First of all, aluminum compressed air piping isobaric direct connection is characterized by simple and fast installation. Since there is no need to use joints, the installation process is more convenient, saving time and labor costs. The connection can be completed by simply aligning and tightly connecting 2 aluminum pipes of equal diameter.

Secondly, the equal diameter direct connection method can ensure the tightness and reliability of the pipe connection. With the proper connection process and technology, the pipes can be completely sealed, effectively preventing compressed air leakage. This tight connection can keep the system running efficiently and improve the working efficiency.

In addition, aluminum alloy compressed air piping isometric direct connection also has low resistance and pressure loss. Since there are no additional joints or connecting devices at the connection, there is less resistance to flow inside the pipe and relatively low pressure loss. This helps to improve air transfer efficiency and reduce energy consumption.

Equal Pipe to Pipe Connector

S.N Norminal diameter (mm) W(mm) H(mm)
DN20 48 52
DN25 53 52
DN40 81 75
DN50 91 75
DN65 124 106
DN80 141 106
DN100 158 106
DN125 181 106
CC 5710 30 DN148 225 130
BB 5710 30 DN200 281 130

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1. Complete Reliability Removable and reusable components, perfect for your factory environment
Fast installation of shunt device and branch pipeline, convenient adjustment of production line
Rich interfaces and accessories, suitable for any system
All components are nonflammable
2. Better Corrosion Resistance than 304 Stainless Steel Anti-corrosion Internal Surface Treatment of Aluminum Alloy Pipe
Alkali and acid corrosion resistance
Internal surface always clean, no pressure loss of the pipe network system
3. Easy Operation Pipelines and connectors can be installed immediately without additional treatment — no pre construction preparation is required
Fast assembly, no welding, gluing or stranding required – time saving
Easy assembley- no need for training
Light weight, easy for cutting pipes — easier to work on site
Directly use — the system can be tested and used immediately
4. Energy Saving Consistently high quality interior surfaces – clean air
Low friction of inner surface — high flow performance
Precise pipe diameter – optimized sealing
Automatic filling type large contact surface sealing system ,no leakage
5. Excellent Resistance against the Following Environments Corrosion
Mechanical vibration
Thermal variations
U.V
Compressor oil
6. Durable, Beauty Electrostatic spraying when leaving the factory
Standard color, beautiful appearance

 

Product Category & Application

Upipe dedicates to the sustainable, efficient and energy efficiency fluid transportation system

Company Profile

HangZhou JIEU FLUID TECHNOLOGYCO., LTD. is a manufacturing company specialized in aluminum pipe, pipe fitting and industrial aluminum profile, which integrated in R&D, production, sales and installation. The group locates at economic and technological development zone of HangZhou, ZheJiang , with a floor space of 200 mu and total investment of 180 million yuan. With 5 aluminum alloy tube extrusion production lines, 3 deep processing production line for finished products, and 2 production lines for industrial aluminum profile, the annual production capacity can be 3,000 tons of aluminum alloy pipe and 8,000 tons of industrial aluminum profile. It has become the large-scale aluminum alloy manufacturer with first-class technical equipment as it has the state-of-the-art production and inspection equipment, including mold center, inspection center, R&D and other equipment imported from Germany, South Korea and Japan.
The company engages in the innovation and deep processing of non-ferrous materials and has launched high intensity aluminum alloy pipe, stainless-steel pipe, copper-aluminum composite pipe, aluminum pipe with internal thread, high-frequency welding of aluminum alloy collector pipe and pipe fittings, satisfying the demands of customers across the world with more diversified and better products.  

Our Customers

With the sustained innovation in design, JIEU strives to improve the reliability and durability of the products constantly. With the complete innovation, strict working condition design and rigorous quality control, JIEU ensures the production of high-quality products, providing powerful technical support for every project while minimizing your cost. JIEU will offer you with the perfect total solution for the fluid transportation so as to realize the optimal return of investment and safeguard the efficient productivity of customers.

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UPIPE Series Product – Ten-year Quality Guarantee

HangZhou CHINAMFG Fluid Technology Co., Ltd. is proud to offer a ten-year quality guarantee on our UPIPE series product. We are committed to providing exceptional products that meet the highest standards of quality and durability.

Under our ten-year quality guarantee, we will replace or repair any product free of charge if it experiences a quality problem within 10 years from the installation and acceptance of the UPIPE series product.

Please note that the following reasons are not covered by our quality guarantee:

  1. The product or component has exceeded the warranty period, unless it has an extended quality assurance service.
  2. The product has not been installed according to our stipulations or has been used outside the applicable scope specified by our company. Additionally, if the product has not been operated according to our company’s manual and the requirements of the relevant installation and maintenance documents, or if it has been used in an environment that goes against our stipulations, any resulting damage will not be covered.
  3. Any breakdown or damage caused by unauthorized installation, repair, modification, or dismounting performed by our company’s after-sales personnel or a designated service agent, except for cases where a third-party after-sales service agency authorized by the company is involved.

At HangZhou CHINAMFG Fluid Technology Co., Ltd., we stand behind the quality of our UPIPE series product. Our ten-year quality guarantee ensures that you can have peace of mind knowing that your investment is protected. Choose UPIPE series product for reliability and longevity.

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fluid coupling

Fluid Couplings in Conjunction with Electric Motors

Yes, fluid couplings can be used in conjunction with electric motors to provide a reliable and efficient power transmission solution. When coupled with an electric motor, the fluid coupling serves as a mechanical torque converter, enabling smooth start-ups and gradual acceleration of the driven load.

The combination of a fluid coupling and an electric motor offers several advantages:

  • Soft Start: When the electric motor is switched on, it accelerates gradually as the fluid coupling allows the torque to build up slowly. This soft start feature reduces mechanical stress on the driven equipment and minimizes the impact on the electrical supply, preventing voltage drops and surges.
  • Overload Protection: Fluid couplings can automatically disengage when the load exceeds a certain threshold, providing overload protection to both the motor and the driven equipment. This feature helps prevent damage to the system during abrupt load changes or stall conditions.
  • Vibration Damping: The fluid in the coupling acts as a damping medium, reducing vibration and shock loads during start-ups and sudden load changes. This contributes to smoother operation and extends the lifespan of the connected machinery.
  • Energy Efficiency: By facilitating soft start and controlling torque transmission, fluid couplings improve the energy efficiency of the system. They reduce the inrush current during start-up, which can lead to significant energy savings in the long run.
  • Variable Speed Control: In some configurations, fluid couplings can be combined with Variable Frequency Drives (VFDs) to provide variable speed control. The VFD regulates the speed of the electric motor, while the fluid coupling ensures smooth and controlled power transmission to the driven equipment.

Overall, the combination of a fluid coupling with an electric motor is a versatile solution that finds applications in various industries. It allows for reliable and controlled power transmission, protecting both the motor and the driven equipment while improving system efficiency.

fluid coupling

Fluid Couplings for Soft-Start Applications in Conveyor Systems

Yes, fluid couplings are well-suited for soft-start applications in conveyor systems. Soft-starting is the gradual acceleration of the conveyor belt to reduce sudden mechanical stress and current spikes during startup. Fluid couplings provide a smooth and controlled method of power transmission, making them ideal for achieving soft-start capabilities in conveyor systems.

When a conveyor system equipped with a fluid coupling starts, the fluid inside the coupling initially acts as a viscous medium, allowing the input and output shafts to rotate at different speeds. As the fluid coupling fills with fluid, it gradually transmits torque and smoothly accelerates the conveyor belt.

One of the significant advantages of using fluid couplings for soft-start applications is that they provide adjustable startup times. By controlling the amount of fluid inside the coupling, the startup acceleration rate can be precisely tuned to match the specific requirements of the conveyor system.

The soft-start feature offered by fluid couplings helps in several ways:

  • Mechanical Stress Reduction: The gradual acceleration minimizes mechanical stress on the conveyor belt, pulleys, and other components, leading to extended equipment life and reduced maintenance costs.
  • Energy Savings: Soft-starting prevents sudden current spikes and reduces the power demand during startup, resulting in energy savings and improved efficiency.
  • Improved Conveyor Belt Life: By avoiding abrupt starts, the wear and tear on the conveyor belt are reduced, leading to longer belt life and decreased downtime.
  • Enhanced Conveyor Control: Soft-start capabilities enable better control over the conveyor system, allowing operators to optimize the material flow and prevent product spillage or jamming.

Fluid couplings offer reliable and cost-effective soft-start solutions for conveyor systems across various industries, including mining, manufacturing, and material handling. They are particularly beneficial when dealing with heavy loads or long conveyor belts, where the avoidance of sudden shock loads is critical.

In summary, fluid couplings are a popular choice for soft-start applications in conveyor systems due to their smooth and controlled power transmission, adjustable startup times, and the ability to reduce mechanical stress and energy consumption during startup.

fluid coupling

Comparison: Fluid Coupling vs. Torque Converter

Fluid couplings and torque converters are both hydrodynamic devices used in automotive and industrial applications to transmit power between an engine and a driven load. While they share some similarities, they also have distinct differences:

  • Function: The primary function of both fluid couplings and torque converters is to transmit rotational power from the engine to the transmission or driven load. They allow for smooth power transmission and provide a degree of isolation between the engine and the load.
  • Construction: Both devices consist of an impeller, a turbine, and a housing filled with hydraulic fluid (usually oil). The impeller is connected to the engine’s crankshaft, the turbine to the transmission/input shaft, and the housing is shared between the two.
  • Torque Transmission: In a fluid coupling, the power is transmitted purely through hydrodynamic principles. The impeller accelerates the fluid, which then drives the turbine. However, there is no torque multiplication, and the output speed is always slightly less than the input speed. On the other hand, a torque converter can provide torque multiplication due to its stator, which redirects the fluid flow and increases the torque transmitted to the turbine.
  • Lock-up Clutch: Some torque converters have a lock-up clutch that can mechanically connect the impeller and the turbine at higher speeds. This effectively eliminates the slip between the two elements and increases overall efficiency, similar to the operation of a fluid coupling at higher speeds.
  • Automotive Use: Torque converters are commonly used in automatic transmissions in vehicles, while fluid couplings were more prevalent in older manual transmissions. However, modern manual transmissions generally use clutch systems instead of fluid couplings.
  • Efficiency: Fluid couplings are generally more efficient than torque converters, especially at higher speeds. Torque converters can experience efficiency losses due to fluid slippage and the operation of the stator.
  • Applications: Fluid couplings find applications in various industrial machinery, such as conveyors, pumps, and crushers, where the priority is smooth power transmission and overload protection. Torque converters are primarily used in vehicles, offering the benefit of automatic gear shifting and torque multiplication during acceleration.

Overall, both fluid couplings and torque converters play essential roles in power transmission, but their specific design and application characteristics determine their suitability for different use cases.

China manufacturer Stainless Steel Electrostatic Spraying Compressed Fluid Pipe Fitting Equal Coupling  China manufacturer Stainless Steel Electrostatic Spraying Compressed Fluid Pipe Fitting Equal Coupling
editor by CX 2024-04-19

China supplier Stainless Steel Coupling Gear Rigid Roller Chain Fluid Tyre Grid Jaw Spider HRC Nm Motor Flange Gear Pump Rubber Spline Shaft Flexible Universal Joint Coupling

Product Description

Stainless Steel Coupling Gear Rigid Roller Chain Fluid Tyre Grid Jaw Spider HRC Nm Motor Flange Gear Pump Rubber Spline Shaft Flexible Universal Joint Coupling

Product Description

Main products
Coupling refers to a device that connects 2 shafts or shafts and rotating parts, rotates together during the transmission of motion and power, and does not disengage under normal conditions. Sometimes it is also used as a safety device to prevent the connected parts from bearing excessive load, which plays the role of overload protection.

Couplings can be divided into rigid couplings and flexible couplings.
Rigid couplings do not have buffering property and the ability to compensate the relative displacement of 2 axes. It is required that the 2 axes be strictly aligned. However, such couplings are simple in structure, low in manufacturing cost, convenient in assembly and disassembly, and maintenance, which can ensure that the 2 axes are relatively neutral, have large transmission torque, and are widely used. Commonly used are flange coupling, sleeve coupling and jacket coupling.
Flexible coupling can also be divided into flexible coupling without elastic element and flexible coupling with elastic element. The former type only has the ability to compensate the relative displacement of 2 axes, but cannot cushion and reduce vibration. Common types include slider coupling, gear coupling, universal coupling and chain coupling; The latter type contains elastic elements. In addition to the ability to compensate the relative displacement of 2 axes, it also has the functions of buffering and vibration reduction. However, due to the strength of elastic elements, the transmitted torque is generally inferior to that of flexible couplings without elastic elements. Common types include elastic sleeve pin couplings, elastic pin couplings, quincunx couplings, tire type couplings, serpentine spring couplings, spring couplings, etc

Coupling performance

1) Mobility. The movability of the coupling refers to the ability to compensate the relative displacement of 2 rotating components. Factors such as manufacturing and installation errors between connected components, temperature changes during operation and deformation under load all put CHINAMFG requirements for mobility. The movable performance compensates or alleviates the additional load between shafts, bearings, couplings and other components caused by the relative displacement between rotating components.
(2) Buffering. For the occasions where the load is often started or the working load changes, the coupling shall be equipped with elastic elements that play the role of cushioning and vibration reduction to protect the prime mover and the working machine from little or no damage.
(3) Safe, reliable, with sufficient strength and service life.
(4) Simple structure, easy to assemble, disassemble and maintain.

How to select the appropriate coupling type

The following items should be considered when selecting the coupling type.
1. The size and nature of the required transmission torque, the requirements for buffering and damping functions, and whether resonance may occur.
2. The relative displacement of the axes of the 2 shafts is caused by manufacturing and assembly errors, shaft load and thermal expansion deformation, and relative movement between components.
3. Permissible overall dimensions and installation methods, and necessary operating space for assembly, adjustment and maintenance. For large couplings, they should be able to be disassembled without axial movement of the shaft.
In addition, the working environment, service life, lubrication, sealing, economy and other conditions should also be considered, and a suitable coupling type should be selected by referring to the characteristics of various couplings.

If you cannot determine the type, you can contact our professional engineer

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Our Equipments

Main production equipment:
Large lathe, surface grinder, milling machine, gear shaper, spline milling machine, horizontal broaching machine, gear hobbing machine, shaper, slotting machine, bench drilling machine, radial drilling machine, boring machine, band sawing machine, horizontal lathe, end milling machine, crankshaft grinder, CNC milling machine, casting equipment, etc.
Inspection equipment:
Dynamic balance tester, high-speed intelligent carbon and sulfur analyzer, Blochon optical hardness tester, Leeb hardness tester, magnetic yoke flaw detector, special detection, modular fixture (self-made), etc.

Machining equipments
Heat equipment

 

Our Factory
Application – Photos from our partner customers

Company Profile
Our leading products are mechanical transmission basic parts – couplings, mainly including universal couplings, drum gear couplings, elastic couplings and other 3 categories of more than 30 series of varieties. It is widely used in metallurgical steel rolling, wind power, hydropower, mining, engineering machinery, petrochemical, lifting, paper making, rubber, rail transit, shipbuilding and marine engineering and other industries.
Our factory takes the basic parts of national standards as the benchmark, has more than 40 years of coupling production experience, takes “scientific management, pioneering and innovation, ensuring quality and customer satisfaction” as the quality policy, and aims to continuously provide users with satisfactory products and services. The production is guided by reasonable process, and the ISO9001:2015 quality management system standard is strictly implemented. We adhere to the principle of continuous improvement and innovation of coupling products. In recent years, it has successfully developed 10 national patent products such as SWF cross shaft universal coupling, among which the double cross shaft universal joint has won the national invention patent, SWF cross shaft universal coupling has won the new product award of China’s general mechanical parts coupling industry and the ZHangZhoug Province new product science and technology project.
Our factory has strong technical force, excellent process equipment, complete professional production equipment, perfect detection means, excellent after-sales service, various products and complete specifications. At the same time, we can provide the design and manufacturing of special non-standard products according to the needs of users. Our products sell well at home and abroad, and are trusted by the majority of users. We sincerely welcome friends from all walks of life at home and abroad to visit and negotiate for common development.p

  /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

chain coupling

What are the safety considerations when using chain couplings?

When using chain couplings, it is important to consider several safety aspects to ensure the protection of personnel, equipment, and the overall system. Here are some key safety considerations when using chain couplings:

  • Proper Installation: Ensure that the chain coupling is correctly installed according to the manufacturer’s instructions. Improper installation can lead to misalignment, inadequate lubrication, or other issues that can compromise safety and performance.
  • Alignment and Maintenance: Regularly inspect and maintain the chain coupling to ensure proper alignment, lubrication, and tension. Misalignment or lack of maintenance can result in premature wear, excessive vibration, and potential coupling failure, posing safety risks.
  • Guarding: Consider implementing appropriate guarding measures to protect personnel from coming into contact with the rotating chain coupling components. This is particularly important in applications where there is a risk of entanglement or pinch points.
  • Lockout/Tagout: Follow proper lockout/tagout procedures when performing maintenance or repairs on machinery equipped with chain couplings. This ensures that the equipment is safely de-energized, preventing accidental startup or release of stored energy.
  • Load Capacity: Do not exceed the recommended load capacity of the chain coupling. Overloading the coupling can lead to excessive stress, premature failure, and potential hazards. Consider the dynamic loads, shock loads, and any transient conditions that the coupling may experience during operation.
  • Environmental Factors: Evaluate the operating environment and consider any specific safety considerations related to temperature, humidity, corrosive substances, or other environmental factors. Take appropriate measures such as using suitable materials or protective coatings to ensure the coupling’s integrity and safety.
  • Training and Awareness: Provide adequate training to personnel who operate or work near chain couplings. Ensure that they understand the potential hazards, safety procedures, and the importance of following manufacturer’s guidelines and industry best practices.
  • Emergency Stop: Implement an emergency stop system or device that can quickly halt the machinery in case of an emergency or imminent danger. This allows for immediate shutdown and can help prevent accidents or injuries.

It is essential to consult the manufacturer’s documentation, safety guidelines, and applicable industry standards to ensure compliance with the recommended safety practices for chain couplings. By prioritizing safety considerations, potential risks can be minimized, and the overall reliability and performance of the chain coupling system can be enhanced.

chain coupling

What are the maintenance requirements for chain couplings?

Maintaining chain couplings is essential for their reliable and efficient operation over time. Regular maintenance helps prevent premature wear, reduces the risk of unexpected failures, and prolongs the lifespan of the coupling. Here are some key maintenance requirements for chain couplings:

  • Lubrication: Proper lubrication is crucial for the smooth operation of chain couplings. Regularly lubricate the roller chain and sprockets with the recommended lubricant. Follow the manufacturer’s guidelines regarding the type of lubricant to use and the frequency of lubrication. Lubrication helps reduce friction, wear, and noise, and it extends the service life of the coupling.
  • Inspection: Regularly inspect the chain coupling for signs of wear, damage, or misalignment. Check the sprockets, roller chain, connecting pins, and bushings or bearings for any abnormalities. Look for worn teeth, elongation of the roller chain, loose or missing fasteners, and excessive play in the coupling. Address any issues promptly to prevent further damage and ensure the coupling’s proper functioning.
  • Tension Adjustment: Check the tension of the roller chain regularly. Improper chain tension can lead to premature wear and affect the coupling’s performance. Follow the manufacturer’s guidelines for the correct chain tension and make adjustments as necessary. Proper tension ensures optimal power transmission and helps accommodate misalignments.
  • Alignment: Monitor the alignment of the shafts connected by the chain coupling. Misalignment can cause excessive stress on the coupling components and lead to premature failure. If misalignment is detected, take the necessary corrective measures, such as realigning the shafts or using alignment tools. Proper alignment promotes smooth operation and prolongs the life of the coupling.
  • Contamination Control: Protect the chain coupling from contamination by keeping the surrounding area clean. Dust, dirt, debris, and moisture can affect the coupling’s performance and accelerate wear. Use appropriate covers or guards to shield the coupling from external contaminants. Regularly clean the coupling and remove any debris that may have accumulated.
  • Periodic Replacement: Over time, the components of a chain coupling can experience wear and fatigue. Periodically replace worn or damaged components, such as sprockets, roller chains, connecting pins, and bushings or bearings, with new ones. Follow the manufacturer’s recommended maintenance schedule for component replacement to ensure the coupling’s reliability and prevent unexpected failures.
  • Documentation: Maintain proper documentation of the maintenance activities performed on the chain coupling. Keep records of lubrication schedules, inspections, adjustments, and component replacements. This documentation helps track the maintenance history of the coupling and provides valuable information for future reference and troubleshooting.

By following these maintenance requirements, you can ensure the optimal performance, longevity, and reliability of your chain coupling. Regular maintenance minimizes the risk of unexpected downtime, reduces repair costs, and maximizes the efficiency of your machinery or equipment.

chain coupling

How to select the right chain coupling for a specific application?

Choosing the appropriate chain coupling for a specific application involves considering various factors to ensure optimal performance and reliable power transmission. Here are some key steps to guide you in the selection process:

  1. Identify Application Requirements: Begin by understanding the specific requirements of the application. Consider factors such as the torque load, speed, misalignment conditions (angular, parallel, axial), and environmental conditions (temperature, moisture, presence of corrosive substances).

  2. Determine Torque and Speed Requirements: Calculate or estimate the torque and speed requirements of the application. This information is crucial in selecting a chain coupling that can handle the transmitted torque and operate effectively at the required speed range.

  3. Evaluate Misalignment Compensation: Assess the expected misalignment conditions in the application. Determine the magnitude of angular, parallel, and axial misalignments that the chain coupling needs to tolerate. This will help in selecting a coupling design that can accommodate the anticipated misalignment without compromising performance or causing excessive stress on the machinery.

  4. Consider Space Limitations: Evaluate the available space for the chain coupling. Measure the shaft-to-shaft distance and ensure that the selected coupling can fit within the available space without interference with other components or structures.

  5. Assess Environmental Factors: Take into account the environmental conditions in which the chain coupling will operate. Consider factors such as temperature extremes, humidity, presence of dust or debris, and exposure to corrosive substances. Choose a chain coupling that is designed to withstand these conditions and is made from materials that offer adequate corrosion resistance.

  6. Consult Manufacturer Specifications: Review the specifications and technical information provided by reputable chain coupling manufacturers. Pay attention to factors such as torque ratings, speed limits, misalignment capabilities, material compatibility, and recommended maintenance practices.

  7. Consider Maintenance Requirements: Evaluate the maintenance requirements of the chain coupling. Assess factors such as lubrication needs, ease of inspection, and adjustment procedures. Choose a coupling that aligns with the maintenance capabilities and resources available in your application.

  8. Seek Expert Advice if Needed: If you are uncertain about the selection process or have specific application requirements that need expert guidance, consult with knowledgeable engineers or technical representatives from the coupling manufacturer. They can provide valuable insights and recommendations based on their expertise and experience.

By following these steps and considering the specific application requirements, you can select the right chain coupling that meets the torque, speed, misalignment, space, and environmental demands of your application. Proper selection will ensure efficient power transmission, reliable operation, and extended lifespan of the chain coupling.

China supplier Stainless Steel Coupling Gear Rigid Roller Chain Fluid Tyre Grid Jaw Spider HRC Nm Motor Flange Gear Pump Rubber Spline Shaft Flexible Universal Joint Coupling  China supplier Stainless Steel Coupling Gear Rigid Roller Chain Fluid Tyre Grid Jaw Spider HRC Nm Motor Flange Gear Pump Rubber Spline Shaft Flexible Universal Joint Coupling
editor by CX 2024-04-19