Tag Archives: shaft customization

China Good quality Shaft Coupling Roller Chain Coupling for Motor Connector Rigid Power Transmission with OEM Customization Support

Product Description

Product Description

 

Hot Selling GL Type Spline Rigid Shaft Couplings Roller Chain Coupling For Industry Machine

FEATURES
Manufactured according to relevant industrial standards 
Available in many sizes, ratings, and product types, including flexible shaft couplings and OK couplings 
Fabricated from a variety of high-grade steel 

BENEFITS
Several surface treatment processes protect against corrosion  
Customized products are available 
Large couplings withstand very high torque 
Flexible shaft couplings compensate for shaft misalignment

The chain coupling consists of two-strand roller chains, 2 sprockets and AL-Alloy cover, features simple and compact structure, and high flexibility, power transmission capability and durability.

What’s more ,the chain coupling allows simple connection/disconnection, and the use of the housing enhances safety and durability.    

The number of roller depends CHINAMFG the specific application

Chain No. Pitch

P

mm

Roller diameter
d1max

mm

Width between inner plates
b1min

mm

Pin diameter
d2max

mm

Pin length Inner plate depth
h2max

mm

Plate thickness

Tmax

mm

Tensile strength

Qmin

kN/lbf

Average tensile strength

Q0
kN

Weight per meter
q

kg/m

Lmax

mm

Lcmax

mm

08AF36 12.700 7.95 21.70 3.96 30.8 32.1 12.00 1.50 13.8/3135.36 16.20 1.070
10AF13 15.875 10.16 16.31 5.08 27.6 29.1 15.09 2.03 22.2/5045 27.50 1.350
10AF71 15.875 10.16 19.00 5.08 30.5 32.2 15.09 2.03 21.8/4901 24.40 1.480
*10AF75 15.875 10.16 45.60 5.08 57.0 58.5 15.09 2.03 21.8/4901 24.40 2.540
12AF2 19.050 11.91 19.10 5.94 32.6 34.4 18.00 2.42 31.8/7227 38.20 1.900
12AF6 19.050 11.91 18.80 5.94 31.9 33.5 18.00 2.42 31.8/7227 38.20 1.870
12AF26 19.050 11.91 19.36 5.94 31.9 33.5 18.00 2.42 31.8/7227 38.20 1.940
12AF34 19.050 11.91 19.00 5.94 31.9 31.9 18.00 2.42 31.1/7066 38.20 1.860
12AF54 19.050 11.91 19.50 5.84 31.9 31.9 18.00 2.29 31.1/7066 38.20 1.607
*12AF97 19.050 11.91 35.35 5.94 48.8 50.5 18.00 2.42 31.8/7149 38.20 2.630
*12AF101 19.050 11.91 37.64 5.94 51.2 52.9 18.00 2.42 31.8/7149 38.20 1.990
*12AF124 19.050 11.91 20.57 5.94 33.9 35.7 18.00 2.42 31.8/7149 38.20 1.910
16AF25 25.400 15.88 25.58 7.92 42.4 43.9 24.00 3.25 56.7/12886 63.50 3.260
*16AF40 25.400 15.88 70.00 7.92 87.6 91.1 24.00 3.25 56.7/12886 63.50 5.780
*16AF46 25.400 15.88 36.00 7.92 53.3 56.8 24.00 3.25 56.7/12886 63.50 3.880
*16AF75 25.400 15.88 56.00 7.92 73.5 76.9 24.00 3.25 56.7/12746 63.50 5.110
*16AF111 25.400 15.88 45.00 7.92 62.7 65.8 24.00 3.25 56.7/12746 63.50 4.480
*16AF121 25.400 15.88 73.50 7.92 91.3 94.7 24.00 3.25 56.7/12746 63.50 6.000

*The number of roller depends CHINAMFG the specific application

Chain No. Pitch
P

mm

Roller diameter
d1max

mm

Width between inner plates
b1min

mm

Pin diameter
d2max

mm

Pin length Inner plate depth
h2max

mm

Plate thickness

Tmax

mm

Tensile strength

Qmin

kN/lbf

Average tensile strength

Q0

kN

Weight per meter
q

kg/m

Lmax

mm

Lcmax

mm

*20AF44 31.750 19.05 32.00 9.53 53.5 57.8 30.00 4.00 86.7/19490 99.70 4.820
*24AF27 38.100 22.23 75.92 11.10 101.0 105.0 35.70 4.80 124.6/28571 143.20 9.810
*06BF27 9.525 6.35 18.80 3.28 26.5 28.2 8.20 1.30 9.0/2045 9.63 0.770
*06BF31 9.525 6.35 16.40 3.28 23.4 24.4 8.20 1.30 9.0/2045 9.63 0.660
*06BF71 9.525 6.35 16.50 3.28 24.5 25.6 8.20 1.30 9.0/2571 9.63 0.830
08BF97 12.700 8.51 15.50 4.45 24.8 26.2 11.80 1.60 18.0/4989.6 19.20 0.980
*08BF129 12.700 8.51 35.80 4.45 45.1 46.1 11.80 1.60 18.0/4989.6 19.02 1.500
10BF21 15.875 10.16 42.83 5.08 52.7 54.1 14.70 1.70 22.0/5000 25.30 2.260
10BF43 15.875 7.03 27.80 5.08 39.0 40.6 14.70 2.03 22.4/5090 25.76 1.140
*10BF43-S 15.875 10.00 27.80 5.08 39.0 40.6 14.70 2.03 22.4/5090 25.76 1.800
*16BF75 25.400 15.88 27.50 8.28 47.4 50.5 21.00 4.15/3.1 60.0/13488 66.00 3.420
*16BF87 25.400 15.88 35.00 8.28 54.1 55.6 21.00 4.15/3.1 60.0/13488 66.00 3.840
*16BF114 25.400 15.88 49.90 8.28 69.0 72.0 21.00 4.15/3.1 60.0/13488 66.00 4.740
*20BF45 31.750 19.05 55.01 10.19 76.8 80.5 26.40 4.5/3.5 95.0/21356 104.50 6.350
*24BF33 38.100 25.40 73.16 14.63 101.7 106.2 33.20 6.0/4.8 160.0/35968 176.00 11.840

Advantages:

1. Material:  C45 steel, Aluminum, Rubber and plastic etc.

2. High efficiency in transmission

3. Finishing: blacken, phosphate-coat, and oxidation.

4. Different models suitable for your different demands

5. Application in wide range of environment.

6. Quick and easy mounting and disassembly.

7. Resistant to oil and electrical insulation.

8. Identical clockwise and anticlockwise rotational characteristics.

9. Small dimension, low weight, high transmitted torque.

10. It has good performance.
 

Partnerships Reliable Supply-Chain:

Based on our experienced team and strict, effective supply chain management, Granville products deliver premium quality, and performance our customers have relied on for years. From a full range of bearings, mounted bearing units, power transmission products, and related markets around the world, we provide the industry’s most comprehensive range of qualified products available today.

Advantage Manufacturing Processesand Quality Control:

01 Heat Treatment

02 Centerless Grinding Machine 11200 (most advanced)

03 Automatic Production Lines for Raceway

04 Automatic Production Lines for Raceway

05 Ultrasonic Cleaning of Rings

06 Automatic Assembly

07 Ultrasonic Cleaning of Bearings

08 Automatic Greasing, Seals Pressing

09 Measurement of Bearing Vibration (Acceleration)

10 Measurement of Bearing Vibration (Speed)

11 Laser Marking

12 Automatic Packing

1 Prevent from damage.
2. As customers’ requirements, in perfect condition.
3. Delivery : As per contract delivery on time
4. Shipping : As per client request. We can accept CIF, Door to Door etc. or client authorized agent we supply all the necessary assistant.

FAQ

Q 1: Are you a trading company or a manufacturer?
A: We are a professional manufacturer specializing in manufacturing various series of couplings.

Q 2:Can you do OEM?
Yes, we can. We can do OEM & ODM for all the customers with customized artworks in PDF or AI format.

Q 3:How long is your delivery time?
Generally, it is 20-30 days if the goods are not in stock. It is according to quantity.

Q 4: How long is your warranty?
A: Our Warranty is 12 months under normal circumstances.

Q 5: Do you have inspection procedures for coupling?
A:100% self-inspection before packing.

Q 6: Can I have a visit to your factory before the order?
A: Sure, welcome to visit our factory.

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chain coupling

What are the safety considerations when using chain couplings?

When using chain couplings, it is important to consider several safety aspects to ensure the protection of personnel, equipment, and the overall system. Here are some key safety considerations when using chain couplings:

  • Proper Installation: Ensure that the chain coupling is correctly installed according to the manufacturer’s instructions. Improper installation can lead to misalignment, inadequate lubrication, or other issues that can compromise safety and performance.
  • Alignment and Maintenance: Regularly inspect and maintain the chain coupling to ensure proper alignment, lubrication, and tension. Misalignment or lack of maintenance can result in premature wear, excessive vibration, and potential coupling failure, posing safety risks.
  • Guarding: Consider implementing appropriate guarding measures to protect personnel from coming into contact with the rotating chain coupling components. This is particularly important in applications where there is a risk of entanglement or pinch points.
  • Lockout/Tagout: Follow proper lockout/tagout procedures when performing maintenance or repairs on machinery equipped with chain couplings. This ensures that the equipment is safely de-energized, preventing accidental startup or release of stored energy.
  • Load Capacity: Do not exceed the recommended load capacity of the chain coupling. Overloading the coupling can lead to excessive stress, premature failure, and potential hazards. Consider the dynamic loads, shock loads, and any transient conditions that the coupling may experience during operation.
  • Environmental Factors: Evaluate the operating environment and consider any specific safety considerations related to temperature, humidity, corrosive substances, or other environmental factors. Take appropriate measures such as using suitable materials or protective coatings to ensure the coupling’s integrity and safety.
  • Training and Awareness: Provide adequate training to personnel who operate or work near chain couplings. Ensure that they understand the potential hazards, safety procedures, and the importance of following manufacturer’s guidelines and industry best practices.
  • Emergency Stop: Implement an emergency stop system or device that can quickly halt the machinery in case of an emergency or imminent danger. This allows for immediate shutdown and can help prevent accidents or injuries.

It is essential to consult the manufacturer’s documentation, safety guidelines, and applicable industry standards to ensure compliance with the recommended safety practices for chain couplings. By prioritizing safety considerations, potential risks can be minimized, and the overall reliability and performance of the chain coupling system can be enhanced.

chain coupling

How does misalignment affect chain couplings?

Misalignment in chain couplings can have detrimental effects on their performance and lifespan. Here are some ways in which misalignment can affect chain couplings:

  • Increase in Load: Misalignment puts additional load on the coupling components. When the shafts connected by the coupling are not properly aligned, the coupling must compensate for the angular, parallel, or axial misalignment. This increased load can lead to excessive stress and premature wear on the coupling components, such as sprockets, roller chain, and connecting pins.
  • Uneven Load Distribution: Misalignment can cause an uneven distribution of load across the coupling. As a result, some sections of the coupling experience higher stresses than others. This uneven load distribution can lead to localized wear and fatigue, reducing the overall strength and reliability of the coupling.
  • Reduced Power Transmission: Misalignment affects the efficiency of power transmission through the coupling. When the shafts are not properly aligned, there is increased friction and slippage between the roller chain and the sprockets. This slippage reduces the amount of power transferred from one shaft to another, resulting in a loss of efficiency and a decrease in the overall performance of the machinery or equipment.
  • Increased Wear: Misalignment can accelerate wear on the coupling components. The misalignment causes the roller chain to operate at an angle or with excessive tension, causing additional stress and wear on the chain links, sprocket teeth, and connecting pins. The increased wear can lead to chain elongation, loss of engagement with the sprockets, and ultimately, coupling failure.
  • Noise and Vibration: Misalignment often results in increased noise and vibration during operation. The misaligned coupling generates additional vibrations and impacts, leading to excessive noise and potential damage to the coupling and surrounding equipment. These vibrations can also propagate through the connected machinery, affecting its overall performance and reliability.

To mitigate the negative effects of misalignment, it is crucial to ensure proper alignment of the shafts and the chain coupling during installation and periodically check and adjust the alignment as needed. Proper alignment minimizes stress on the coupling components, maximizes power transmission efficiency, and extends the service life of the chain coupling.

chain coupling

What is a chain coupling?

A chain coupling is a mechanical device used to connect two rotating shafts in a power transmission system. It consists of two sprockets or toothed wheels and a roller chain that meshes with the sprocket teeth. The sprockets are mounted on the respective shafts and linked together by the chain, allowing torque to be transmitted from one shaft to the other.

Chain couplings are designed to provide a flexible and reliable connection between shafts while accommodating misalignment between them. They are known for their ability to compensate for angular, parallel, and axial misalignments, making them suitable for a wide range of industrial applications.

The sprockets of a chain coupling typically have hardened teeth that engage with the rollers of the chain. The chain itself is made up of a series of interconnected links, each consisting of two plates joined by pins. The rollers are mounted on the pins, allowing them to rotate freely and mesh with the sprocket teeth.

One of the key advantages of chain couplings is their ability to transmit high torque loads. The engagement between the sprockets and the chain provides a positive drive, allowing for efficient power transfer even in demanding applications. Chain couplings are commonly used in heavy-duty machinery and equipment where large amounts of power need to be transferred, such as conveyors, mixers, crushers, and industrial drives.

Chain couplings also offer flexibility in shaft alignment. They can compensate for angular misalignment, which occurs when the shafts are not perfectly aligned at an angle. Additionally, they can accommodate parallel misalignment, where the shafts are offset from each other, as well as axial misalignment, which refers to the displacement along the axis of the shafts.

Proper lubrication is essential for the efficient operation and longevity of chain couplings. Lubricants such as oil or grease are applied to the chain and sprockets to reduce friction and wear. This helps to prevent heat buildup and ensures smooth rotation and power transmission.

Chain couplings are available in various sizes, configurations, and materials to suit different application requirements. The selection of a chain coupling depends on factors such as torque capacity, speed, shaft diameter, and misalignment tolerance.

In summary, chain couplings provide a flexible, reliable, and high-torque solution for connecting rotating shafts in power transmission systems. They offer the ability to compensate for misalignment, making them suitable for a wide range of industrial applications where efficient power transfer is crucial.

China Good quality Shaft Coupling Roller Chain Coupling for Motor Connector Rigid Power Transmission with OEM Customization Support  China Good quality Shaft Coupling Roller Chain Coupling for Motor Connector Rigid Power Transmission with OEM Customization Support
editor by CX 2024-05-15